Modular Injection Mould with a Conformal Cooling Channel for the Production of Hydraulic Filter Housings
The article presents the idea, design, construction, and implementation of a production technology for hydraulic filter housings using a modular injection mould. The annual demand for filters for specialised marine hydraulics systems by HYDROMEGA averages about 1,000 pieces. Two sizes of filters wit...
Saved in:
| Main Authors: | , , , , |
|---|---|
| Format: | Article |
| Language: | English |
| Published: |
Sieć Badawcza Łukasiewicz - Warszawski Instytut Technologiczny
2023-12-01
|
| Series: | Technologia i Automatyzacja Montażu |
| Subjects: | |
| Online Access: | https://journals.prz.edu.pl/tiam/article/view/1448/1156 |
| Tags: |
Add Tag
No Tags, Be the first to tag this record!
|
| _version_ | 1849338969010995200 |
|---|---|
| author | Andrzej Zacharski Tomasz Samborski Andrzej Zbrowski Stanisław Kozioł Przemysław Poszwa |
| author_facet | Andrzej Zacharski Tomasz Samborski Andrzej Zbrowski Stanisław Kozioł Przemysław Poszwa |
| author_sort | Andrzej Zacharski |
| collection | DOAJ |
| description | The article presents the idea, design, construction, and implementation of a production technology for hydraulic filter housings using a modular injection mould. The annual demand for filters for specialised marine hydraulics systems by HYDROMEGA averages about 1,000 pieces. Two sizes of filters with the same housing connection dimensionsare used. Due to the small scale of production, the modular injection mould was designed and manufactured to press two types of a polyamide housing. Changing the shape of a moulded part requires removing or installing modules that change the die and punchdimensions, which reduces the costs of production of a single tool compared to the costs of production of two separate tools. The mould design process was supported by the numerical analyses of operation and processes of plastic injection, cooling, moulded part shrinkage, and mould cavity deaeration. A mould and a series of moulded parts were manufactured and verified positively for dimensions and durability. |
| format | Article |
| id | doaj-art-42605ff7f74146a7b9105a83972c3778 |
| institution | Kabale University |
| issn | 2450-8217 |
| language | English |
| publishDate | 2023-12-01 |
| publisher | Sieć Badawcza Łukasiewicz - Warszawski Instytut Technologiczny |
| record_format | Article |
| series | Technologia i Automatyzacja Montażu |
| spelling | doaj-art-42605ff7f74146a7b9105a83972c37782025-08-20T03:44:14ZengSieć Badawcza Łukasiewicz - Warszawski Instytut TechnologicznyTechnologia i Automatyzacja Montażu2450-82172023-12-011224485510.7862/tiam.2023.4.6Modular Injection Mould with a Conformal Cooling Channel for the Production of Hydraulic Filter HousingsAndrzej Zacharski0https://orcid.org/0000-0001-6914-1678Tomasz Samborski1https://orcid.org/0009-0008-5736-4645Andrzej Zbrowski2https://orcid.org/0000-0002-2038-8271Stanisław Kozioł3https://orcid.org/0000-0001-5773-8098Przemysław Poszwa4https://orcid.org/0000-0001-6004-5401Łukasiewicz Research Network –Institute for Sustainable TechnologiesŁukasiewicz Research Network –Institute for Sustainable TechnologiesŁukasiewicz Research Network –Institute for Sustainable TechnologiesŁukasiewicz Research Network –Institute for Sustainable TechnologiesPROCAD S.A.The article presents the idea, design, construction, and implementation of a production technology for hydraulic filter housings using a modular injection mould. The annual demand for filters for specialised marine hydraulics systems by HYDROMEGA averages about 1,000 pieces. Two sizes of filters with the same housing connection dimensionsare used. Due to the small scale of production, the modular injection mould was designed and manufactured to press two types of a polyamide housing. Changing the shape of a moulded part requires removing or installing modules that change the die and punchdimensions, which reduces the costs of production of a single tool compared to the costs of production of two separate tools. The mould design process was supported by the numerical analyses of operation and processes of plastic injection, cooling, moulded part shrinkage, and mould cavity deaeration. A mould and a series of moulded parts were manufactured and verified positively for dimensions and durability.https://journals.prz.edu.pl/tiam/article/view/1448/1156injection mouldmoulded partmodular mouldmould cooling |
| spellingShingle | Andrzej Zacharski Tomasz Samborski Andrzej Zbrowski Stanisław Kozioł Przemysław Poszwa Modular Injection Mould with a Conformal Cooling Channel for the Production of Hydraulic Filter Housings Technologia i Automatyzacja Montażu injection mould moulded part modular mould mould cooling |
| title | Modular Injection Mould with a Conformal Cooling Channel for the Production of Hydraulic Filter Housings |
| title_full | Modular Injection Mould with a Conformal Cooling Channel for the Production of Hydraulic Filter Housings |
| title_fullStr | Modular Injection Mould with a Conformal Cooling Channel for the Production of Hydraulic Filter Housings |
| title_full_unstemmed | Modular Injection Mould with a Conformal Cooling Channel for the Production of Hydraulic Filter Housings |
| title_short | Modular Injection Mould with a Conformal Cooling Channel for the Production of Hydraulic Filter Housings |
| title_sort | modular injection mould with a conformal cooling channel for the production of hydraulic filter housings |
| topic | injection mould moulded part modular mould mould cooling |
| url | https://journals.prz.edu.pl/tiam/article/view/1448/1156 |
| work_keys_str_mv | AT andrzejzacharski modularinjectionmouldwithaconformalcoolingchannelfortheproductionofhydraulicfilterhousings AT tomaszsamborski modularinjectionmouldwithaconformalcoolingchannelfortheproductionofhydraulicfilterhousings AT andrzejzbrowski modularinjectionmouldwithaconformalcoolingchannelfortheproductionofhydraulicfilterhousings AT stanisławkozioł modularinjectionmouldwithaconformalcoolingchannelfortheproductionofhydraulicfilterhousings AT przemysławposzwa modularinjectionmouldwithaconformalcoolingchannelfortheproductionofhydraulicfilterhousings |