Carbothermal reduction of fayalite: Thermodynamic and non-isothermal kinetic analysis

The present paper investigated the thermodynamics and kinetics of carbothermal reduction of fayalite by non-isothermal method combining with thermogravimetric analyzer and applying the Flynn-Wall-Ozawa (FWO) and Málek models. According to the thermodynamic analysis, the starting temperature of direc...

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Main Authors: Li Z., Ma G.-J., Zou J.-J., Zheng D.-L., Zhang X.
Format: Article
Language:English
Published: University of Belgrade, Technical Faculty, Bor 2022-01-01
Series:Journal of Mining and Metallurgy. Section B: Metallurgy
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Online Access:http://www.doiserbia.nb.rs/img/doi/1450-5339/2022/1450-53392200022L.pdf
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author Li Z.
Ma G.-J.
Zou J.-J.
Zheng D.-L.
Zhang X.
author_facet Li Z.
Ma G.-J.
Zou J.-J.
Zheng D.-L.
Zhang X.
author_sort Li Z.
collection DOAJ
description The present paper investigated the thermodynamics and kinetics of carbothermal reduction of fayalite by non-isothermal method combining with thermogravimetric analyzer and applying the Flynn-Wall-Ozawa (FWO) and Málek models. According to the thermodynamic analysis, the starting temperature of direct reduction reaction of fayalite was 806.79℃ in the standard state. The indirect reduction reaction could not take place in the standard state. While the volume percentage of CO was higher than 86 vol.% in nonstandard state, the indirect reduction could take place in the range of experimental temperature. Meanwhile, Boudouard reaction could promote the indirect reduction process. The kinetic analysis results showed that at the temperature below 1100℃, the main reduction reaction was the direct reduction between fayalite and graphite. With the temperature increasing, the fayalite reacted with CO generated from the gasification of graphite. When the reduction rate increased from 0% to 50%, the activation energy of the reaction increased to 524.41 kJ/mol. Then, the activation energy decreased with the increase of reduction rate. The carbothermal reduction of fayalite was a multistep reaction. The controlling step in the initial stage was the gasification of graphite. As the reaction proceeded, the generated CO provided a good kinetics condition for the carbothermal reduction of fayalite, and the controlling step of the reaction was the nucleation and growth of the metallic iron.
format Article
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institution Kabale University
issn 1450-5339
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language English
publishDate 2022-01-01
publisher University of Belgrade, Technical Faculty, Bor
record_format Article
series Journal of Mining and Metallurgy. Section B: Metallurgy
spelling doaj-art-421acef485eb40448b4848918b2968492025-02-02T05:14:10ZengUniversity of Belgrade, Technical Faculty, BorJournal of Mining and Metallurgy. Section B: Metallurgy1450-53392217-71752022-01-0158341742610.2298/JMMB210323022L1450-53392200022LCarbothermal reduction of fayalite: Thermodynamic and non-isothermal kinetic analysisLi Z.0Ma G.-J.1Zou J.-J.2Zheng D.-L.3Zhang X.4The State Key Laboratory of Refractories and Metallurgy, Wuhan University of Science and Technology, Wuhan, China + Key Laboratory for Ferrous Metallurgy and Resources Utilization of Ministry of Education, Wuhan University of Science and Technology, Wuhan, ChinaThe State Key Laboratory of Refractories and Metallurgy, Wuhan University of Science and Technology, Wuhan, China + Key Laboratory for Ferrous Metallurgy and Resources Utilization of Ministry of Education, Wuhan University of Science and Technology, Wuhan, ChinaThe State Key Laboratory of Refractories and Metallurgy, Wuhan University of Science and Technology, Wuhan, China + Key Laboratory for Ferrous Metallurgy and Resources Utilization of Ministry of Education, Wuhan University of Science and Technology, Wuhan, ChinaThe State Key Laboratory of Refractories and Metallurgy, Wuhan University of Science and Technology, Wuhan, China + Key Laboratory for Ferrous Metallurgy and Resources Utilization of Ministry of Education, Wuhan University of Science and Technology, Wuhan, ChinaThe State Key Laboratory of Refractories and Metallurgy, Wuhan University of Science and Technology, Wuhan, China + Key Laboratory for Ferrous Metallurgy and Resources Utilization of Ministry of Education, Wuhan University of Science and Technology, Wuhan, ChinaThe present paper investigated the thermodynamics and kinetics of carbothermal reduction of fayalite by non-isothermal method combining with thermogravimetric analyzer and applying the Flynn-Wall-Ozawa (FWO) and Málek models. According to the thermodynamic analysis, the starting temperature of direct reduction reaction of fayalite was 806.79℃ in the standard state. The indirect reduction reaction could not take place in the standard state. While the volume percentage of CO was higher than 86 vol.% in nonstandard state, the indirect reduction could take place in the range of experimental temperature. Meanwhile, Boudouard reaction could promote the indirect reduction process. The kinetic analysis results showed that at the temperature below 1100℃, the main reduction reaction was the direct reduction between fayalite and graphite. With the temperature increasing, the fayalite reacted with CO generated from the gasification of graphite. When the reduction rate increased from 0% to 50%, the activation energy of the reaction increased to 524.41 kJ/mol. Then, the activation energy decreased with the increase of reduction rate. The carbothermal reduction of fayalite was a multistep reaction. The controlling step in the initial stage was the gasification of graphite. As the reaction proceeded, the generated CO provided a good kinetics condition for the carbothermal reduction of fayalite, and the controlling step of the reaction was the nucleation and growth of the metallic iron.http://www.doiserbia.nb.rs/img/doi/1450-5339/2022/1450-53392200022L.pdfcarbothermal reduction of fayalitethermodynamicsnon-isothermal kinetics
spellingShingle Li Z.
Ma G.-J.
Zou J.-J.
Zheng D.-L.
Zhang X.
Carbothermal reduction of fayalite: Thermodynamic and non-isothermal kinetic analysis
Journal of Mining and Metallurgy. Section B: Metallurgy
carbothermal reduction of fayalite
thermodynamics
non-isothermal kinetics
title Carbothermal reduction of fayalite: Thermodynamic and non-isothermal kinetic analysis
title_full Carbothermal reduction of fayalite: Thermodynamic and non-isothermal kinetic analysis
title_fullStr Carbothermal reduction of fayalite: Thermodynamic and non-isothermal kinetic analysis
title_full_unstemmed Carbothermal reduction of fayalite: Thermodynamic and non-isothermal kinetic analysis
title_short Carbothermal reduction of fayalite: Thermodynamic and non-isothermal kinetic analysis
title_sort carbothermal reduction of fayalite thermodynamic and non isothermal kinetic analysis
topic carbothermal reduction of fayalite
thermodynamics
non-isothermal kinetics
url http://www.doiserbia.nb.rs/img/doi/1450-5339/2022/1450-53392200022L.pdf
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AT magj carbothermalreductionoffayalitethermodynamicandnonisothermalkineticanalysis
AT zoujj carbothermalreductionoffayalitethermodynamicandnonisothermalkineticanalysis
AT zhengdl carbothermalreductionoffayalitethermodynamicandnonisothermalkineticanalysis
AT zhangx carbothermalreductionoffayalitethermodynamicandnonisothermalkineticanalysis