Development of DCS SCADA Teaching Module on A Pid-Based Water Level Control Case Using Labview and Factory I/O

The DCS SCADA course is one of the latest courses for the 2022 curriculum at Politeknik ATI Makassar. This course has case study-based learning from the industrial world and involves very expensive instrumentation devices for Real Plant, so a Teaching Module with factory i/o was created. This resear...

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Main Authors: Lutfi, Sukriyah Buwarda
Format: Article
Language:English
Published: Universitas Teknologi Akba Makassar, Lembaga Penelitian dan Pengabdian Masyarakat 2022-12-01
Series:Inspiration
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Online Access:https://ojs.unitama.ac.id/index.php/inspiration/article/view/28
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author Lutfi
Sukriyah Buwarda
author_facet Lutfi
Sukriyah Buwarda
author_sort Lutfi
collection DOAJ
description The DCS SCADA course is one of the latest courses for the 2022 curriculum at Politeknik ATI Makassar. This course has case study-based learning from the industrial world and involves very expensive instrumentation devices for Real Plant, so a Teaching Module with factory i/o was created. This research aims to develop a DCS SCADA Teaching Module based on the Water Level Control case using Labview and Factory I/O. The virtual plant uses a water tank with instruments consisting of two control valves, namely the fill valve and the discharge valve, and two transducers, namely the level meter and the flow meter. To connect the factory I/O to NI Labview, the open protocol Modbus Ethernet is used. Based on the testing results, the calibration for the level measurement has an accuracy of 99.59% and a precision of 0.69 % with the interpolation y = 0.301x -0.536 for a 100 % correlation. For the system response with SP = 150 without disturbance, the PID parameters should be set to Kp = 25, Ti = 0.1, and Td = 0 with a system response consisting of Rise Time = 396 seconds, no Overshoot, Settling Time = 430 seconds, and Steady state error = 0.566 cm. For the system response with SP = 150 with a DV = 50 percent disturbance, the PID parameters should be set to Kp = 25, Ti = 0.1, and Td = 0 with a system response consisting of Rise Time = 382 seconds, no Overshoot, Settling Time = 462 seconds, and Steady state error = 1.469 cm.
format Article
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institution Kabale University
issn 2088-6705
2621-5608
language English
publishDate 2022-12-01
publisher Universitas Teknologi Akba Makassar, Lembaga Penelitian dan Pengabdian Masyarakat
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series Inspiration
spelling doaj-art-418e4625ce7140939898bff9bd03103f2025-01-28T05:31:39ZengUniversitas Teknologi Akba Makassar, Lembaga Penelitian dan Pengabdian MasyarakatInspiration2088-67052621-56082022-12-01122899610.35585/inspir.v12i2.2828Development of DCS SCADA Teaching Module on A Pid-Based Water Level Control Case Using Labview and Factory I/OLutfi0Sukriyah Buwarda1Politeknik ATI MakassarPoliteknik ATI MakassarThe DCS SCADA course is one of the latest courses for the 2022 curriculum at Politeknik ATI Makassar. This course has case study-based learning from the industrial world and involves very expensive instrumentation devices for Real Plant, so a Teaching Module with factory i/o was created. This research aims to develop a DCS SCADA Teaching Module based on the Water Level Control case using Labview and Factory I/O. The virtual plant uses a water tank with instruments consisting of two control valves, namely the fill valve and the discharge valve, and two transducers, namely the level meter and the flow meter. To connect the factory I/O to NI Labview, the open protocol Modbus Ethernet is used. Based on the testing results, the calibration for the level measurement has an accuracy of 99.59% and a precision of 0.69 % with the interpolation y = 0.301x -0.536 for a 100 % correlation. For the system response with SP = 150 without disturbance, the PID parameters should be set to Kp = 25, Ti = 0.1, and Td = 0 with a system response consisting of Rise Time = 396 seconds, no Overshoot, Settling Time = 430 seconds, and Steady state error = 0.566 cm. For the system response with SP = 150 with a DV = 50 percent disturbance, the PID parameters should be set to Kp = 25, Ti = 0.1, and Td = 0 with a system response consisting of Rise Time = 382 seconds, no Overshoot, Settling Time = 462 seconds, and Steady state error = 1.469 cm.https://ojs.unitama.ac.id/index.php/inspiration/article/view/28dcs scadafactory i/olabviewpidwater level control
spellingShingle Lutfi
Sukriyah Buwarda
Development of DCS SCADA Teaching Module on A Pid-Based Water Level Control Case Using Labview and Factory I/O
Inspiration
dcs scada
factory i/o
labview
pid
water level control
title Development of DCS SCADA Teaching Module on A Pid-Based Water Level Control Case Using Labview and Factory I/O
title_full Development of DCS SCADA Teaching Module on A Pid-Based Water Level Control Case Using Labview and Factory I/O
title_fullStr Development of DCS SCADA Teaching Module on A Pid-Based Water Level Control Case Using Labview and Factory I/O
title_full_unstemmed Development of DCS SCADA Teaching Module on A Pid-Based Water Level Control Case Using Labview and Factory I/O
title_short Development of DCS SCADA Teaching Module on A Pid-Based Water Level Control Case Using Labview and Factory I/O
title_sort development of dcs scada teaching module on a pid based water level control case using labview and factory i o
topic dcs scada
factory i/o
labview
pid
water level control
url https://ojs.unitama.ac.id/index.php/inspiration/article/view/28
work_keys_str_mv AT lutfi developmentofdcsscadateachingmoduleonapidbasedwaterlevelcontrolcaseusinglabviewandfactoryio
AT sukriyahbuwarda developmentofdcsscadateachingmoduleonapidbasedwaterlevelcontrolcaseusinglabviewandfactoryio