Finite Element Analysis of Temperature Distribution and Stress Behavior of Squeeze Pressure Composites

Aluminium-reinforced composites play a vital role in the engineering industry because of their better strength and stiffness. The properties are directly related to the solidification phenomenon of the cast alloy. The design engineer should understand the importance of the solidification behavior of...

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Main Authors: P. Gurusamy, T. Sathish, V. Mohanavel, Alagar Karthick, M. Ravichandran, Omaima Nasif, Saleh Alfarraj, Velu Manikandan, S. Prasath
Format: Article
Language:English
Published: Wiley 2021-01-01
Series:Advances in Materials Science and Engineering
Online Access:http://dx.doi.org/10.1155/2021/8665674
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author P. Gurusamy
T. Sathish
V. Mohanavel
Alagar Karthick
M. Ravichandran
Omaima Nasif
Saleh Alfarraj
Velu Manikandan
S. Prasath
author_facet P. Gurusamy
T. Sathish
V. Mohanavel
Alagar Karthick
M. Ravichandran
Omaima Nasif
Saleh Alfarraj
Velu Manikandan
S. Prasath
author_sort P. Gurusamy
collection DOAJ
description Aluminium-reinforced composites play a vital role in the engineering industry because of their better strength and stiffness. The properties are directly related to the solidification phenomenon of the cast alloy. The design engineer should understand the importance of the solidification behavior of base alloy and its reinforcement. Composites’ solidification study is rare, and the reviews are limited. The solidification process is analyzed using the finite element method (FEM), and this would fetch a lot of information about the cooling rate of the composites and also helps to reduce the time in experimentation. This paper reports and plots the cooling curves of Al/SiCp composites using simulation software. Cylindrical-shaped composites were developed using the squeeze casting method, and the experimental cooling curves were plotted using a K-type thermocouple. Composites samples were prepared at the following squeeze pressures: 0, 30, 50, 70, 100, and 130 MPa; melt and die temperature was kept constant at 800 and 400°C, respectively. The experimental and FEA cooling curves were compared, and it was agreed that the increase in the squeeze pressure increases the cooling rate of the developed composite. Furthermore, the effect of temperature distribution from the inner region of the melt and die material which causes the radial and tangential stress of components has also been examined.
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spelling doaj-art-41323a7c9df4442daef4bf719ddbebfb2025-02-03T07:23:58ZengWileyAdvances in Materials Science and Engineering1687-84341687-84422021-01-01202110.1155/2021/86656748665674Finite Element Analysis of Temperature Distribution and Stress Behavior of Squeeze Pressure CompositesP. Gurusamy0T. Sathish1V. Mohanavel2Alagar Karthick3M. Ravichandran4Omaima Nasif5Saleh Alfarraj6Velu Manikandan7S. Prasath8Department of Mechanical Engineering, Chennai Institute of Technology, Chennai 600069, IndiaDepartment of Mechanical Engineering, Saveetha School of Engineering, SIMATS, Chennai 602105, Tamilnadu, IndiaCentre for Materials Engineering and Regenerative Medicine, Bharath Institute of Higher Education and Research, Chennai 600073, Tamilnadu, IndiaDepartment of Electrical and Electronics Engineering, KPR Institute of Engineering and Technology, Coimbatore 641407, Tamilnadu, IndiaDepartment of Mechanical Engineering, K. Ramakrishnan College of Engineering, Tiruchirappalli 621112, Tamilnadu, IndiaDepartment of Physiology, College of Medicine and King Khalid University Hospital, King Saud University Medical City, P.O. Box 2925, Riyadh 11461, Saudi ArabiaZoology Department, College of Science, King Saud University, Riyadh 11451, Saudi ArabiaCollege of Environmental & Bioresource Sciences, Jeonbuk National University, Iksan 570752, Republic of KoreaDepartment of Mechanical Engineering, College of Engineering and Technology, Mizan Tepi University, Tepi Campus, Tepi 121, EthiopiaAluminium-reinforced composites play a vital role in the engineering industry because of their better strength and stiffness. The properties are directly related to the solidification phenomenon of the cast alloy. The design engineer should understand the importance of the solidification behavior of base alloy and its reinforcement. Composites’ solidification study is rare, and the reviews are limited. The solidification process is analyzed using the finite element method (FEM), and this would fetch a lot of information about the cooling rate of the composites and also helps to reduce the time in experimentation. This paper reports and plots the cooling curves of Al/SiCp composites using simulation software. Cylindrical-shaped composites were developed using the squeeze casting method, and the experimental cooling curves were plotted using a K-type thermocouple. Composites samples were prepared at the following squeeze pressures: 0, 30, 50, 70, 100, and 130 MPa; melt and die temperature was kept constant at 800 and 400°C, respectively. The experimental and FEA cooling curves were compared, and it was agreed that the increase in the squeeze pressure increases the cooling rate of the developed composite. Furthermore, the effect of temperature distribution from the inner region of the melt and die material which causes the radial and tangential stress of components has also been examined.http://dx.doi.org/10.1155/2021/8665674
spellingShingle P. Gurusamy
T. Sathish
V. Mohanavel
Alagar Karthick
M. Ravichandran
Omaima Nasif
Saleh Alfarraj
Velu Manikandan
S. Prasath
Finite Element Analysis of Temperature Distribution and Stress Behavior of Squeeze Pressure Composites
Advances in Materials Science and Engineering
title Finite Element Analysis of Temperature Distribution and Stress Behavior of Squeeze Pressure Composites
title_full Finite Element Analysis of Temperature Distribution and Stress Behavior of Squeeze Pressure Composites
title_fullStr Finite Element Analysis of Temperature Distribution and Stress Behavior of Squeeze Pressure Composites
title_full_unstemmed Finite Element Analysis of Temperature Distribution and Stress Behavior of Squeeze Pressure Composites
title_short Finite Element Analysis of Temperature Distribution and Stress Behavior of Squeeze Pressure Composites
title_sort finite element analysis of temperature distribution and stress behavior of squeeze pressure composites
url http://dx.doi.org/10.1155/2021/8665674
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