Experimental Design and Simulation of a Fly-Cutting Plant for Academic Environment Practices

Test plants or laboratory prototypes are essential for developing training activities in engineering. In the field of automation and control, simulators or high-fidelity equipment models commonly used in industrial processes are necessary. These tools allow engineering trainees to gain experience wo...

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Main Authors: Diego Fernando Ramírez-Jiménez, Cristian Alejandro Torres Valencia
Format: Article
Language:English
Published: MDPI AG 2024-12-01
Series:Machines
Subjects:
Online Access:https://www.mdpi.com/2075-1702/13/1/15
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author Diego Fernando Ramírez-Jiménez
Cristian Alejandro Torres Valencia
author_facet Diego Fernando Ramírez-Jiménez
Cristian Alejandro Torres Valencia
author_sort Diego Fernando Ramírez-Jiménez
collection DOAJ
description Test plants or laboratory prototypes are essential for developing training activities in engineering. In the field of automation and control, simulators or high-fidelity equipment models commonly used in industrial processes are necessary. These tools allow engineering trainees to gain experience working with devices similar to those they will encounter in their professional contexts. This paper presents the design and simulation of a fly-cutting plant for academic use. A 3D model was developed in SketchUp, incorporating features typical of industrial plants. The system’s simulation was carried out in MATLAB R2023b using mathematical modeling. The primary contribution of this work is the design of a low-cost, compact industrial prototype that includes a conveyor belt and a continuous cutting mechanism, enabling the understanding and operation of large-scale industrial processes. Performance tests were conducted using MATLAB, Simulink, and Code Composer Studio. Subsequently, operational and cutting tests were performed using classical control techniques. Additionally, the design features of the fly-cutting plant, which can be easily implemented for process control training activities, are detailed.
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institution Kabale University
issn 2075-1702
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publishDate 2024-12-01
publisher MDPI AG
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series Machines
spelling doaj-art-40f3f24994f148e8a80d187f166c97272025-01-24T13:39:08ZengMDPI AGMachines2075-17022024-12-011311510.3390/machines13010015Experimental Design and Simulation of a Fly-Cutting Plant for Academic Environment PracticesDiego Fernando Ramírez-Jiménez0Cristian Alejandro Torres Valencia1Programa de Ingeniería Electrónica, Universidad del Quindío, Armenia 630001, ColombiaFaculty of Engineering, Electronic and Computer Science Department, Pontificia Universidad Javeriana, Cali 760031, ColombiaTest plants or laboratory prototypes are essential for developing training activities in engineering. In the field of automation and control, simulators or high-fidelity equipment models commonly used in industrial processes are necessary. These tools allow engineering trainees to gain experience working with devices similar to those they will encounter in their professional contexts. This paper presents the design and simulation of a fly-cutting plant for academic use. A 3D model was developed in SketchUp, incorporating features typical of industrial plants. The system’s simulation was carried out in MATLAB R2023b using mathematical modeling. The primary contribution of this work is the design of a low-cost, compact industrial prototype that includes a conveyor belt and a continuous cutting mechanism, enabling the understanding and operation of large-scale industrial processes. Performance tests were conducted using MATLAB, Simulink, and Code Composer Studio. Subsequently, operational and cutting tests were performed using classical control techniques. Additionally, the design features of the fly-cutting plant, which can be easily implemented for process control training activities, are detailed.https://www.mdpi.com/2075-1702/13/1/15three-dimensional (3D) modelingacademic environmentsdigital controlflying shearindustrial prototypereal-time control
spellingShingle Diego Fernando Ramírez-Jiménez
Cristian Alejandro Torres Valencia
Experimental Design and Simulation of a Fly-Cutting Plant for Academic Environment Practices
Machines
three-dimensional (3D) modeling
academic environments
digital control
flying shear
industrial prototype
real-time control
title Experimental Design and Simulation of a Fly-Cutting Plant for Academic Environment Practices
title_full Experimental Design and Simulation of a Fly-Cutting Plant for Academic Environment Practices
title_fullStr Experimental Design and Simulation of a Fly-Cutting Plant for Academic Environment Practices
title_full_unstemmed Experimental Design and Simulation of a Fly-Cutting Plant for Academic Environment Practices
title_short Experimental Design and Simulation of a Fly-Cutting Plant for Academic Environment Practices
title_sort experimental design and simulation of a fly cutting plant for academic environment practices
topic three-dimensional (3D) modeling
academic environments
digital control
flying shear
industrial prototype
real-time control
url https://www.mdpi.com/2075-1702/13/1/15
work_keys_str_mv AT diegofernandoramirezjimenez experimentaldesignandsimulationofaflycuttingplantforacademicenvironmentpractices
AT cristianalejandrotorresvalencia experimentaldesignandsimulationofaflycuttingplantforacademicenvironmentpractices