Impact of Laser Power on Electrochemical Performance of CeO<sub>2</sub>/Al6061 Alloy Through Selective Laser Melting (SLM)

As a type of additive manufacturing technology, SLM has made significant progress in the aerospace sector because of its capacity to swiftly and effectively form metals and their composites. This work investigates the impact of laser power (260, 280, 300, 320, 340 W) on the performance of a 1.0 wt.%...

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Main Authors: Fengyong Sun, Jitai Han
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Crystals
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Online Access:https://www.mdpi.com/2073-4352/15/1/84
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author Fengyong Sun
Jitai Han
author_facet Fengyong Sun
Jitai Han
author_sort Fengyong Sun
collection DOAJ
description As a type of additive manufacturing technology, SLM has made significant progress in the aerospace sector because of its capacity to swiftly and effectively form metals and their composites. This work investigates the impact of laser power (260, 280, 300, 320, 340 W) on the performance of a 1.0 wt.% CeO<sub>2</sub>/Al6061 alloy prepared by SLM, including the forming quality (surface morphology and density), self-corrosion rate (SCR), and electrochemical behavior. The experimental outcomes suggest that as the laser power rises, the surface roughness exhibits an initial decline followed by an increase, whereas the density undergoes an initial increase and subsequently decreases. The SCR demonstrates a pattern of initial decrease followed by an increase as the laser power is incremented. When the laser power increases, the electrochemical activity shows the same trend. When the laser power is 280 W, the density of the sample is 98.63%, and the SCR is 2.243 × 10<sup>−4</sup> g/cm<sup>2</sup>·min. The induced resistance of the sample caused by hydrogen evolution is small, at 7.827 × 10<sup>−20</sup> Ω·cm<sup>2</sup>, and the polarization resistance reaches 8.048 × 10<sup>−1</sup> Ω·cm<sup>2</sup>, suggesting superior resistance to corrosion on the part of the sample. The laser power affects the SCR and electrochemical performance of the sample by influencing its molding quality. At the laser power of 280 W, the formation quality of the sample is optimal, and the sample exhibits lower SCR and more stable electrochemical activity.
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spelling doaj-art-40f074920974425fa51a53ba50e227d32025-01-24T13:28:14ZengMDPI AGCrystals2073-43522025-01-011518410.3390/cryst15010084Impact of Laser Power on Electrochemical Performance of CeO<sub>2</sub>/Al6061 Alloy Through Selective Laser Melting (SLM)Fengyong Sun0Jitai Han1School of Automation, Wuxi University, No. 333 Xishan Avenue, Wuxi 214015, ChinaSchool of Automation, Wuxi University, No. 333 Xishan Avenue, Wuxi 214015, ChinaAs a type of additive manufacturing technology, SLM has made significant progress in the aerospace sector because of its capacity to swiftly and effectively form metals and their composites. This work investigates the impact of laser power (260, 280, 300, 320, 340 W) on the performance of a 1.0 wt.% CeO<sub>2</sub>/Al6061 alloy prepared by SLM, including the forming quality (surface morphology and density), self-corrosion rate (SCR), and electrochemical behavior. The experimental outcomes suggest that as the laser power rises, the surface roughness exhibits an initial decline followed by an increase, whereas the density undergoes an initial increase and subsequently decreases. The SCR demonstrates a pattern of initial decrease followed by an increase as the laser power is incremented. When the laser power increases, the electrochemical activity shows the same trend. When the laser power is 280 W, the density of the sample is 98.63%, and the SCR is 2.243 × 10<sup>−4</sup> g/cm<sup>2</sup>·min. The induced resistance of the sample caused by hydrogen evolution is small, at 7.827 × 10<sup>−20</sup> Ω·cm<sup>2</sup>, and the polarization resistance reaches 8.048 × 10<sup>−1</sup> Ω·cm<sup>2</sup>, suggesting superior resistance to corrosion on the part of the sample. The laser power affects the SCR and electrochemical performance of the sample by influencing its molding quality. At the laser power of 280 W, the formation quality of the sample is optimal, and the sample exhibits lower SCR and more stable electrochemical activity.https://www.mdpi.com/2073-4352/15/1/84laser powerelectrochemicalAl6061CeO<sub>2</sub>SLM
spellingShingle Fengyong Sun
Jitai Han
Impact of Laser Power on Electrochemical Performance of CeO<sub>2</sub>/Al6061 Alloy Through Selective Laser Melting (SLM)
Crystals
laser power
electrochemical
Al6061
CeO<sub>2</sub>
SLM
title Impact of Laser Power on Electrochemical Performance of CeO<sub>2</sub>/Al6061 Alloy Through Selective Laser Melting (SLM)
title_full Impact of Laser Power on Electrochemical Performance of CeO<sub>2</sub>/Al6061 Alloy Through Selective Laser Melting (SLM)
title_fullStr Impact of Laser Power on Electrochemical Performance of CeO<sub>2</sub>/Al6061 Alloy Through Selective Laser Melting (SLM)
title_full_unstemmed Impact of Laser Power on Electrochemical Performance of CeO<sub>2</sub>/Al6061 Alloy Through Selective Laser Melting (SLM)
title_short Impact of Laser Power on Electrochemical Performance of CeO<sub>2</sub>/Al6061 Alloy Through Selective Laser Melting (SLM)
title_sort impact of laser power on electrochemical performance of ceo sub 2 sub al6061 alloy through selective laser melting slm
topic laser power
electrochemical
Al6061
CeO<sub>2</sub>
SLM
url https://www.mdpi.com/2073-4352/15/1/84
work_keys_str_mv AT fengyongsun impactoflaserpoweronelectrochemicalperformanceofceosub2subal6061alloythroughselectivelasermeltingslm
AT jitaihan impactoflaserpoweronelectrochemicalperformanceofceosub2subal6061alloythroughselectivelasermeltingslm