Effects of repetitive thermal loads on microstructure and mechanical properties of potassium-doped tungsten alloy as plasma facing material

Plasma-facing materials (PFMs) in fusion reactors are inevitably subjected to severe thermal shocks, making the performance of tungsten (W)-based PFMs under repetitive high thermal loads critical for the long-term stable operation of fusion reactors. Potassium-doped W (W–K) alloys present a promisin...

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Main Authors: Hui Wang, Zhuo-Ming Xie, Da-Huan Zhu, Mu-Lan Yu, Yin-Juan Fu, Rui Liu, Xian-Ping Wang, Qian-Feng Fang, Chang-Song Liu, Xue-Bang Wu
Format: Article
Language:English
Published: IOP Publishing 2025-01-01
Series:Nuclear Fusion
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Online Access:https://doi.org/10.1088/1741-4326/adabf8
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author Hui Wang
Zhuo-Ming Xie
Da-Huan Zhu
Mu-Lan Yu
Yin-Juan Fu
Rui Liu
Xian-Ping Wang
Qian-Feng Fang
Chang-Song Liu
Xue-Bang Wu
author_facet Hui Wang
Zhuo-Ming Xie
Da-Huan Zhu
Mu-Lan Yu
Yin-Juan Fu
Rui Liu
Xian-Ping Wang
Qian-Feng Fang
Chang-Song Liu
Xue-Bang Wu
author_sort Hui Wang
collection DOAJ
description Plasma-facing materials (PFMs) in fusion reactors are inevitably subjected to severe thermal shocks, making the performance of tungsten (W)-based PFMs under repetitive high thermal loads critical for the long-term stable operation of fusion reactors. Potassium-doped W (W–K) alloys present a promising alternative for PFMs due to their superior thermal and mechanical properties. However, unlike conventional second-phase particles, the K bubbles within W alloys do not form distinct phase interfaces with the W matrix, leaving their behavior poorly understood under transient thermal loads. This study investigates the effects of cyclic thermal loads on the evolution of K bubbles and mechanical properties of W–K alloys. Thermal load tests were conducted with a single-pulse duration of 1 s at absorbed power densities of 10, 13, 15 and 20 MW m ^−2 for 50 cycles at room temperature. Tensile test results indicate an unexpected increase in ductility in the W–K alloy while maintaining high strength after exposure to thermal loads at 10 and 13 MW m ^−2 . Microstructural analyses reveal that K-tubes with large aspect ratios rupture due to Rayleigh instability, leading to the formation of well-dispersed, nano-sized polyhedral K bubbles. These fine K bubbles, with abundant dislocations at their interfaces, serve as dislocation sources, enhancing ductility. The present work offers a physical depiction of K bubble evolution in W–K alloys under thermal fatigue conditions relevant to fusion environments, suggesting a strategy for optimizing their mechanical properties by promoting the formation of nano-sized, interface-dislocation-decorated K bubbles.
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institution Kabale University
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publishDate 2025-01-01
publisher IOP Publishing
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series Nuclear Fusion
spelling doaj-art-405ac65f14b04e98b91841d573d78a9e2025-01-31T10:46:03ZengIOP PublishingNuclear Fusion0029-55152025-01-0165202606710.1088/1741-4326/adabf8Effects of repetitive thermal loads on microstructure and mechanical properties of potassium-doped tungsten alloy as plasma facing materialHui Wang0https://orcid.org/0009-0002-5935-0016Zhuo-Ming Xie1Da-Huan Zhu2Mu-Lan Yu3Yin-Juan Fu4Rui Liu5Xian-Ping Wang6Qian-Feng Fang7https://orcid.org/0000-0002-6167-0011Chang-Song Liu8https://orcid.org/0000-0002-9591-4483Xue-Bang Wu9https://orcid.org/0000-0002-8343-7894Key Laboratory of Materials Physics, Institute of Solid State Physics, HFIPS, Chinese Academy of Sciences , Hefei 230031, ChinaKey Laboratory of Materials Physics, Institute of Solid State Physics, HFIPS, Chinese Academy of Sciences , Hefei 230031, ChinaInstitute of Plasma Physics , HFIPS, Chinese Academy of Sciences, Hefei 230031, ChinaKey Laboratory of Materials Physics, Institute of Solid State Physics, HFIPS, Chinese Academy of Sciences , Hefei 230031, ChinaKey Laboratory of Materials Physics, Institute of Solid State Physics, HFIPS, Chinese Academy of Sciences , Hefei 230031, China; University of Science and Technology of China , Hefei 230026, ChinaKey Laboratory of Materials Physics, Institute of Solid State Physics, HFIPS, Chinese Academy of Sciences , Hefei 230031, ChinaKey Laboratory of Materials Physics, Institute of Solid State Physics, HFIPS, Chinese Academy of Sciences , Hefei 230031, ChinaKey Laboratory of Materials Physics, Institute of Solid State Physics, HFIPS, Chinese Academy of Sciences , Hefei 230031, ChinaKey Laboratory of Materials Physics, Institute of Solid State Physics, HFIPS, Chinese Academy of Sciences , Hefei 230031, ChinaKey Laboratory of Materials Physics, Institute of Solid State Physics, HFIPS, Chinese Academy of Sciences , Hefei 230031, China; University of Science and Technology of China , Hefei 230026, ChinaPlasma-facing materials (PFMs) in fusion reactors are inevitably subjected to severe thermal shocks, making the performance of tungsten (W)-based PFMs under repetitive high thermal loads critical for the long-term stable operation of fusion reactors. Potassium-doped W (W–K) alloys present a promising alternative for PFMs due to their superior thermal and mechanical properties. However, unlike conventional second-phase particles, the K bubbles within W alloys do not form distinct phase interfaces with the W matrix, leaving their behavior poorly understood under transient thermal loads. This study investigates the effects of cyclic thermal loads on the evolution of K bubbles and mechanical properties of W–K alloys. Thermal load tests were conducted with a single-pulse duration of 1 s at absorbed power densities of 10, 13, 15 and 20 MW m ^−2 for 50 cycles at room temperature. Tensile test results indicate an unexpected increase in ductility in the W–K alloy while maintaining high strength after exposure to thermal loads at 10 and 13 MW m ^−2 . Microstructural analyses reveal that K-tubes with large aspect ratios rupture due to Rayleigh instability, leading to the formation of well-dispersed, nano-sized polyhedral K bubbles. These fine K bubbles, with abundant dislocations at their interfaces, serve as dislocation sources, enhancing ductility. The present work offers a physical depiction of K bubble evolution in W–K alloys under thermal fatigue conditions relevant to fusion environments, suggesting a strategy for optimizing their mechanical properties by promoting the formation of nano-sized, interface-dislocation-decorated K bubbles.https://doi.org/10.1088/1741-4326/adabf8potassium-doped tungstenthermal loadsductilityinterfacedislocations
spellingShingle Hui Wang
Zhuo-Ming Xie
Da-Huan Zhu
Mu-Lan Yu
Yin-Juan Fu
Rui Liu
Xian-Ping Wang
Qian-Feng Fang
Chang-Song Liu
Xue-Bang Wu
Effects of repetitive thermal loads on microstructure and mechanical properties of potassium-doped tungsten alloy as plasma facing material
Nuclear Fusion
potassium-doped tungsten
thermal loads
ductility
interface
dislocations
title Effects of repetitive thermal loads on microstructure and mechanical properties of potassium-doped tungsten alloy as plasma facing material
title_full Effects of repetitive thermal loads on microstructure and mechanical properties of potassium-doped tungsten alloy as plasma facing material
title_fullStr Effects of repetitive thermal loads on microstructure and mechanical properties of potassium-doped tungsten alloy as plasma facing material
title_full_unstemmed Effects of repetitive thermal loads on microstructure and mechanical properties of potassium-doped tungsten alloy as plasma facing material
title_short Effects of repetitive thermal loads on microstructure and mechanical properties of potassium-doped tungsten alloy as plasma facing material
title_sort effects of repetitive thermal loads on microstructure and mechanical properties of potassium doped tungsten alloy as plasma facing material
topic potassium-doped tungsten
thermal loads
ductility
interface
dislocations
url https://doi.org/10.1088/1741-4326/adabf8
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