Influence of multi gradient modulus interface layer constructed by flexible PI nanolayer modified carbon fiber surface on the mechanical properties of epoxy based composites

Carbon fiber (CF)-reinforced epoxy resin (ER)-based composites are promising materials with many application prospects. However, the chemical inertness of the CF surface leads to poor interfacial bonding with the matrix, adversely affecting the mechanical properties, which are regarded as an insurmo...

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Main Authors: Tiantian Li, Ge Yu, Weipeng Huang, Yiling Chen, Yanchao Zhu, Ce Liang
Format: Article
Language:English
Published: Elsevier 2025-01-01
Series:Journal of Materials Research and Technology
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Online Access:http://www.sciencedirect.com/science/article/pii/S223878542402979X
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author Tiantian Li
Ge Yu
Weipeng Huang
Yiling Chen
Yanchao Zhu
Ce Liang
author_facet Tiantian Li
Ge Yu
Weipeng Huang
Yiling Chen
Yanchao Zhu
Ce Liang
author_sort Tiantian Li
collection DOAJ
description Carbon fiber (CF)-reinforced epoxy resin (ER)-based composites are promising materials with many application prospects. However, the chemical inertness of the CF surface leads to poor interfacial bonding with the matrix, adversely affecting the mechanical properties, which are regarded as an insurmountable obstacle for their practical applications. Modifying the surface morphology of CFs to increase roughness and constructing a gradient modulus interface layer with rigid-flexible structures of polyimide (PI) on the CF surface to enhance the affinity between CFs and ER. Additionally, the multi-layer interface mitigates internal and external stress concentrations to improve the mechanical properties of the material. Notably, the addition of a flexible PI nanolayer significantly reduces the brittleness of epoxy-based composites, promoting ductile fracture. The reduced contact angle of CFs in polar and non-polar solutions after modification indicates that polydopamine (PDA) and highly polar PI enhance chemical compatibility at the composite interface, increasing the overall surface energy of the CF. Additionally, thermogravimetric analysis tests reveal that the excellent heat resistance of PI significantly enhances the thermal stability of the polymer on the modified CF surface. In conclusion, this work provides a feasible method for constructing novel gradient modulus interfacial layers with nanostructured rigid-flexible architectures in ER, offering new insights for designing next-generation advanced composites.
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issn 2238-7854
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publishDate 2025-01-01
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series Journal of Materials Research and Technology
spelling doaj-art-3e17771a5895416a9e4e0f72941827872025-01-19T06:25:43ZengElsevierJournal of Materials Research and Technology2238-78542025-01-013414821494Influence of multi gradient modulus interface layer constructed by flexible PI nanolayer modified carbon fiber surface on the mechanical properties of epoxy based compositesTiantian Li0Ge Yu1Weipeng Huang2Yiling Chen3Yanchao Zhu4Ce Liang5Key Laboratory of Automobile Materials, Ministry of Education, and College of Materials Science and Engineering, Jilin University, Changchun, 130025, ChinaKey Laboratory of Automobile Materials, Ministry of Education, and College of Materials Science and Engineering, Jilin University, Changchun, 130025, ChinaKey Laboratory of Automobile Materials, Ministry of Education, and College of Materials Science and Engineering, Jilin University, Changchun, 130025, ChinaKey Laboratory of Automobile Materials, Ministry of Education, and College of Materials Science and Engineering, Jilin University, Changchun, 130025, ChinaCollege of Chemistry, Jilin University, Changchun, 130025, ChinaKey Laboratory of Automobile Materials, Ministry of Education, and College of Materials Science and Engineering, Jilin University, Changchun, 130025, China; Corresponding author.Carbon fiber (CF)-reinforced epoxy resin (ER)-based composites are promising materials with many application prospects. However, the chemical inertness of the CF surface leads to poor interfacial bonding with the matrix, adversely affecting the mechanical properties, which are regarded as an insurmountable obstacle for their practical applications. Modifying the surface morphology of CFs to increase roughness and constructing a gradient modulus interface layer with rigid-flexible structures of polyimide (PI) on the CF surface to enhance the affinity between CFs and ER. Additionally, the multi-layer interface mitigates internal and external stress concentrations to improve the mechanical properties of the material. Notably, the addition of a flexible PI nanolayer significantly reduces the brittleness of epoxy-based composites, promoting ductile fracture. The reduced contact angle of CFs in polar and non-polar solutions after modification indicates that polydopamine (PDA) and highly polar PI enhance chemical compatibility at the composite interface, increasing the overall surface energy of the CF. Additionally, thermogravimetric analysis tests reveal that the excellent heat resistance of PI significantly enhances the thermal stability of the polymer on the modified CF surface. In conclusion, this work provides a feasible method for constructing novel gradient modulus interfacial layers with nanostructured rigid-flexible architectures in ER, offering new insights for designing next-generation advanced composites.http://www.sciencedirect.com/science/article/pii/S223878542402979XCompositesCarbon fiberEpoxy resinInterface modificationMechanical property
spellingShingle Tiantian Li
Ge Yu
Weipeng Huang
Yiling Chen
Yanchao Zhu
Ce Liang
Influence of multi gradient modulus interface layer constructed by flexible PI nanolayer modified carbon fiber surface on the mechanical properties of epoxy based composites
Journal of Materials Research and Technology
Composites
Carbon fiber
Epoxy resin
Interface modification
Mechanical property
title Influence of multi gradient modulus interface layer constructed by flexible PI nanolayer modified carbon fiber surface on the mechanical properties of epoxy based composites
title_full Influence of multi gradient modulus interface layer constructed by flexible PI nanolayer modified carbon fiber surface on the mechanical properties of epoxy based composites
title_fullStr Influence of multi gradient modulus interface layer constructed by flexible PI nanolayer modified carbon fiber surface on the mechanical properties of epoxy based composites
title_full_unstemmed Influence of multi gradient modulus interface layer constructed by flexible PI nanolayer modified carbon fiber surface on the mechanical properties of epoxy based composites
title_short Influence of multi gradient modulus interface layer constructed by flexible PI nanolayer modified carbon fiber surface on the mechanical properties of epoxy based composites
title_sort influence of multi gradient modulus interface layer constructed by flexible pi nanolayer modified carbon fiber surface on the mechanical properties of epoxy based composites
topic Composites
Carbon fiber
Epoxy resin
Interface modification
Mechanical property
url http://www.sciencedirect.com/science/article/pii/S223878542402979X
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