Finite Element Analysis of Occupant Risk in Vehicular Impacts into Cluster Mailboxes

The deployment of cluster mailboxes (CMs) in the U.S. has raised safety concerns for passengers in potential vehicular crashes involving CMs. This study investigated the crashworthiness of two types of CMs through nonlinear finite element simulations. Two configurations of CM arrangements were consi...

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Main Authors: Emre Palta, Lukasz Pachocki, Dawid Bruski, Qian Wang, Christopher Jaus, Howie Fang
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Computation
Subjects:
Online Access:https://www.mdpi.com/2079-3197/13/1/12
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author Emre Palta
Lukasz Pachocki
Dawid Bruski
Qian Wang
Christopher Jaus
Howie Fang
author_facet Emre Palta
Lukasz Pachocki
Dawid Bruski
Qian Wang
Christopher Jaus
Howie Fang
author_sort Emre Palta
collection DOAJ
description The deployment of cluster mailboxes (CMs) in the U.S. has raised safety concerns for passengers in potential vehicular crashes involving CMs. This study investigated the crashworthiness of two types of CMs through nonlinear finite element simulations. Two configurations of CM arrangements were considered: a single- and a dual-unit setup. These CM designs were tested on flat-road conditions with and without a curb. A 2010 Toyota Yaris and a 2006 Ford F250, both in compliance with the Manual for Assessing Safety Hardware (MASH), were employed in the analysis. The simulations incorporated airbag models, seatbelt restraint systems, and a Hybrid III 50th percentile adult male dummy. The investigations focused on evaluating the safety of vehicle occupants in 32 impact scenarios and under MASH Test Level 1 conditions (with an impact speed of 50 km/h). The simulation results provided insights into occupant risk and determined the primary failure mode of the CMs. No components of the mailboxes were found intruding into the vehicle’s occupant compartment. For all considered cases, the safety factors remained within allowable limits, indicating only a marginal risk of potential injury to occupants posed by the considered CMs.
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institution Kabale University
issn 2079-3197
language English
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publisher MDPI AG
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series Computation
spelling doaj-art-3dcbf1ba1e6a43509b715ab65a604ee92025-01-24T13:27:47ZengMDPI AGComputation2079-31972025-01-011311210.3390/computation13010012Finite Element Analysis of Occupant Risk in Vehicular Impacts into Cluster MailboxesEmre Palta0Lukasz Pachocki1Dawid Bruski2Qian Wang3Christopher Jaus4Howie Fang5Department of Mechanical Engineering, Tekirdag Namik Kemal University, Tekirdag 59030, TurkeyDepartment of Mechanics of Materials and Structures, Faculty of Civil and Environmental Engineering, Gdansk University of Technology, 80-222 Gdansk, PolandDepartment of Mechanics of Materials and Structures, Faculty of Civil and Environmental Engineering, Gdansk University of Technology, 80-222 Gdansk, PolandDepartment of Civil and Environmental Engineering, Manhattan University, Riverdale, NY 10471, USADepartment of Mechanical Engineering, Liberty University, Lynchburg, VA 24515, USADepartment of Mechanical Engineering, Liberty University, Lynchburg, VA 24515, USAThe deployment of cluster mailboxes (CMs) in the U.S. has raised safety concerns for passengers in potential vehicular crashes involving CMs. This study investigated the crashworthiness of two types of CMs through nonlinear finite element simulations. Two configurations of CM arrangements were considered: a single- and a dual-unit setup. These CM designs were tested on flat-road conditions with and without a curb. A 2010 Toyota Yaris and a 2006 Ford F250, both in compliance with the Manual for Assessing Safety Hardware (MASH), were employed in the analysis. The simulations incorporated airbag models, seatbelt restraint systems, and a Hybrid III 50th percentile adult male dummy. The investigations focused on evaluating the safety of vehicle occupants in 32 impact scenarios and under MASH Test Level 1 conditions (with an impact speed of 50 km/h). The simulation results provided insights into occupant risk and determined the primary failure mode of the CMs. No components of the mailboxes were found intruding into the vehicle’s occupant compartment. For all considered cases, the safety factors remained within allowable limits, indicating only a marginal risk of potential injury to occupants posed by the considered CMs.https://www.mdpi.com/2079-3197/13/1/12cluster mailbox (CM)finite element analysisvehicular crashtransportation safetyoccupant safety
spellingShingle Emre Palta
Lukasz Pachocki
Dawid Bruski
Qian Wang
Christopher Jaus
Howie Fang
Finite Element Analysis of Occupant Risk in Vehicular Impacts into Cluster Mailboxes
Computation
cluster mailbox (CM)
finite element analysis
vehicular crash
transportation safety
occupant safety
title Finite Element Analysis of Occupant Risk in Vehicular Impacts into Cluster Mailboxes
title_full Finite Element Analysis of Occupant Risk in Vehicular Impacts into Cluster Mailboxes
title_fullStr Finite Element Analysis of Occupant Risk in Vehicular Impacts into Cluster Mailboxes
title_full_unstemmed Finite Element Analysis of Occupant Risk in Vehicular Impacts into Cluster Mailboxes
title_short Finite Element Analysis of Occupant Risk in Vehicular Impacts into Cluster Mailboxes
title_sort finite element analysis of occupant risk in vehicular impacts into cluster mailboxes
topic cluster mailbox (CM)
finite element analysis
vehicular crash
transportation safety
occupant safety
url https://www.mdpi.com/2079-3197/13/1/12
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AT dawidbruski finiteelementanalysisofoccupantriskinvehicularimpactsintoclustermailboxes
AT qianwang finiteelementanalysisofoccupantriskinvehicularimpactsintoclustermailboxes
AT christopherjaus finiteelementanalysisofoccupantriskinvehicularimpactsintoclustermailboxes
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