Destruction investigation of foundry sand-liquid-glass cores under compression

Foundry sand cores based on organic binders have required tensile, compressive, and bending breaking points, as well as have an excellent knocking‑out ability. However, increased requirements for the environmental friendliness of the foundry have led to a renewed interest in foundry sand cores based...

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Main Authors: Y. I. Gutko, V. V. Voytenko
Format: Article
Language:English
Published: Belarusian National Technical University 2023-09-01
Series:Литьë и металлургия
Subjects:
Online Access:https://lim.bntu.by/jour/article/view/3599
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author Y. I. Gutko
V. V. Voytenko
author_facet Y. I. Gutko
V. V. Voytenko
author_sort Y. I. Gutko
collection DOAJ
description Foundry sand cores based on organic binders have required tensile, compressive, and bending breaking points, as well as have an excellent knocking‑out ability. However, increased requirements for the environmental friendliness of the foundry have led to a renewed interest in foundry sand cores based on inorganic binders including the sand‑liquid‑glass core‑making technology. Foundry sand‑liquid‑glass cores are significantly inferior to foundry sand cores based on organic binders in terms of a knocking‑out ability due to using a sufficiently large mass fraction of sodium silicate solute to achieve required breaking points of foundry sand‑liquid‑glass cores under tension, compression, and bending, which is accompanied by a deterioration in a knocking‑out ability. Experimental studies aimed at selecting a composition of a sand‑liquid‑glass core mixture, which provides a required compressive breaking point of a foundry sand‑liquid‑glass core in combination with an improved knocking‑out ability, are carried out. Experimental results for destruction of foundry sand‑liquid‑glass cores under compression, which are showing a possibility of achieving a combination of a required compressive breaking point and a good knocking‑out ability, are presented. Ways to increase a strength of a foundry sand‑liquid‑glass core in places of contact with core locks, strengthen the most stressprone areas of a foundry core, and decrease its compressive breaking point by reducing a mass fraction of sodium silicate solute, thereby improving a knocking‑out ability, are considered. Structural robustness test results for foundry sand‑liquid‑glass cores of the investigated composition under compression, as well as an effect of adding a circulating core mixture to the composition on a compressive breaking point are discussed. An effect for inhomogeneities of a foundry sand‑liquid‑glass core on its compressive breaking point is presented. Mathematical expressions for calculating a destruction probability of a foundry core containing an inhomogeneity are obtained.
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spelling doaj-art-3ca5996d8c9044afa87c21c7e1ad35772025-02-03T11:52:28ZengBelarusian National Technical UniversityЛитьë и металлургия1683-60652414-04062023-09-0103414810.21122/1683-6065-2023-3-41-483474Destruction investigation of foundry sand-liquid-glass cores under compressionY. I. Gutko0V. V. Voytenko1Luhansk State University named after V. DahlLuhansk State University named after V. DahlFoundry sand cores based on organic binders have required tensile, compressive, and bending breaking points, as well as have an excellent knocking‑out ability. However, increased requirements for the environmental friendliness of the foundry have led to a renewed interest in foundry sand cores based on inorganic binders including the sand‑liquid‑glass core‑making technology. Foundry sand‑liquid‑glass cores are significantly inferior to foundry sand cores based on organic binders in terms of a knocking‑out ability due to using a sufficiently large mass fraction of sodium silicate solute to achieve required breaking points of foundry sand‑liquid‑glass cores under tension, compression, and bending, which is accompanied by a deterioration in a knocking‑out ability. Experimental studies aimed at selecting a composition of a sand‑liquid‑glass core mixture, which provides a required compressive breaking point of a foundry sand‑liquid‑glass core in combination with an improved knocking‑out ability, are carried out. Experimental results for destruction of foundry sand‑liquid‑glass cores under compression, which are showing a possibility of achieving a combination of a required compressive breaking point and a good knocking‑out ability, are presented. Ways to increase a strength of a foundry sand‑liquid‑glass core in places of contact with core locks, strengthen the most stressprone areas of a foundry core, and decrease its compressive breaking point by reducing a mass fraction of sodium silicate solute, thereby improving a knocking‑out ability, are considered. Structural robustness test results for foundry sand‑liquid‑glass cores of the investigated composition under compression, as well as an effect of adding a circulating core mixture to the composition on a compressive breaking point are discussed. An effect for inhomogeneities of a foundry sand‑liquid‑glass core on its compressive breaking point is presented. Mathematical expressions for calculating a destruction probability of a foundry core containing an inhomogeneity are obtained.https://lim.bntu.by/jour/article/view/3599foundry sand‑liquid‑glass corecore mixturestructural robustness testcompressive breaking pointknocking‑out ability
spellingShingle Y. I. Gutko
V. V. Voytenko
Destruction investigation of foundry sand-liquid-glass cores under compression
Литьë и металлургия
foundry sand‑liquid‑glass core
core mixture
structural robustness test
compressive breaking point
knocking‑out ability
title Destruction investigation of foundry sand-liquid-glass cores under compression
title_full Destruction investigation of foundry sand-liquid-glass cores under compression
title_fullStr Destruction investigation of foundry sand-liquid-glass cores under compression
title_full_unstemmed Destruction investigation of foundry sand-liquid-glass cores under compression
title_short Destruction investigation of foundry sand-liquid-glass cores under compression
title_sort destruction investigation of foundry sand liquid glass cores under compression
topic foundry sand‑liquid‑glass core
core mixture
structural robustness test
compressive breaking point
knocking‑out ability
url https://lim.bntu.by/jour/article/view/3599
work_keys_str_mv AT yigutko destructioninvestigationoffoundrysandliquidglasscoresundercompression
AT vvvoytenko destructioninvestigationoffoundrysandliquidglasscoresundercompression