Ammonia electrosynthesis from nitrate using a stable amorphous/crystalline dual-phase Cu catalyst

Abstract Renewable energy-driven electrocatalytic nitrate reduction reaction presents a low-carbon and sustainable route for ammonia synthesis under mild conditions. Yet, the practical application of this process is currently hindered by unsatisfactory electrocatalytic activity and long-term stabili...

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Main Authors: Yi Wang, Shuo Wang, Yunfan Fu, Jiaqi Sang, Pengfei Wei, Rongtan Li, Dunfeng Gao, Guoxiong Wang, Xinhe Bao
Format: Article
Language:English
Published: Nature Portfolio 2025-01-01
Series:Nature Communications
Online Access:https://doi.org/10.1038/s41467-025-55889-9
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author Yi Wang
Shuo Wang
Yunfan Fu
Jiaqi Sang
Pengfei Wei
Rongtan Li
Dunfeng Gao
Guoxiong Wang
Xinhe Bao
author_facet Yi Wang
Shuo Wang
Yunfan Fu
Jiaqi Sang
Pengfei Wei
Rongtan Li
Dunfeng Gao
Guoxiong Wang
Xinhe Bao
author_sort Yi Wang
collection DOAJ
description Abstract Renewable energy-driven electrocatalytic nitrate reduction reaction presents a low-carbon and sustainable route for ammonia synthesis under mild conditions. Yet, the practical application of this process is currently hindered by unsatisfactory electrocatalytic activity and long-term stability. Herein we achieve high-rate ammonia electrosynthesis using a stable amorphous/crystalline dual-phase Cu catalyst. The ammonia partial current density and formation rate reach 3.33 ± 0.005 A cm−2 and 15.5 ± 0.02 mmol h−1 cm−2 at a low cell voltage of 2.6 ± 0.01 V, respectively. Remarkably, the dual-phase Cu catalyst can maintain stable ammonia production with a Faradaic efficiency of around 90% at a high current density of 1.5 A cm−2 for up to 300 h. A scale-up demonstration with an electrode size of 100 cm2 achieves an ammonia formation rate as high as 11.9 ± 0.5 g h−1 at a total current of 160 A. The impressive electrocatalytic performance is ascribed to the presence of stable amorphous Cu domains which promote the adsorption and hydrogenation of nitrogen-containing intermediates, thus improving reaction kinetics for ammonia formation. This work underscores the importance of stabilizing metastable amorphous structures for improving electrocatalytic reactivity and long-term stability.
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issn 2041-1723
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spelling doaj-art-3bc06c2ee8c14d378a93c3d058df880c2025-01-26T12:42:27ZengNature PortfolioNature Communications2041-17232025-01-0116111110.1038/s41467-025-55889-9Ammonia electrosynthesis from nitrate using a stable amorphous/crystalline dual-phase Cu catalystYi Wang0Shuo Wang1Yunfan Fu2Jiaqi Sang3Pengfei Wei4Rongtan Li5Dunfeng Gao6Guoxiong Wang7Xinhe Bao8State Key Laboratory of Catalysis, Dalian National Laboratory for Clean Energy, iChEM (Collaborative Innovation Center of Chemistry for Energy Materials), Dalian Institute of Chemical Physics, Chinese Academy of SciencesState Key Laboratory of Catalysis, Dalian National Laboratory for Clean Energy, iChEM (Collaborative Innovation Center of Chemistry for Energy Materials), Dalian Institute of Chemical Physics, Chinese Academy of SciencesState Key Laboratory of Catalysis, Dalian National Laboratory for Clean Energy, iChEM (Collaborative Innovation Center of Chemistry for Energy Materials), Dalian Institute of Chemical Physics, Chinese Academy of SciencesState Key Laboratory of Catalysis, Dalian National Laboratory for Clean Energy, iChEM (Collaborative Innovation Center of Chemistry for Energy Materials), Dalian Institute of Chemical Physics, Chinese Academy of SciencesState Key Laboratory of Catalysis, Dalian National Laboratory for Clean Energy, iChEM (Collaborative Innovation Center of Chemistry for Energy Materials), Dalian Institute of Chemical Physics, Chinese Academy of SciencesState Key Laboratory of Catalysis, Dalian National Laboratory for Clean Energy, iChEM (Collaborative Innovation Center of Chemistry for Energy Materials), Dalian Institute of Chemical Physics, Chinese Academy of SciencesState Key Laboratory of Catalysis, Dalian National Laboratory for Clean Energy, iChEM (Collaborative Innovation Center of Chemistry for Energy Materials), Dalian Institute of Chemical Physics, Chinese Academy of SciencesState Key Laboratory of Catalysis, Dalian National Laboratory for Clean Energy, iChEM (Collaborative Innovation Center of Chemistry for Energy Materials), Dalian Institute of Chemical Physics, Chinese Academy of SciencesState Key Laboratory of Catalysis, Dalian National Laboratory for Clean Energy, iChEM (Collaborative Innovation Center of Chemistry for Energy Materials), Dalian Institute of Chemical Physics, Chinese Academy of SciencesAbstract Renewable energy-driven electrocatalytic nitrate reduction reaction presents a low-carbon and sustainable route for ammonia synthesis under mild conditions. Yet, the practical application of this process is currently hindered by unsatisfactory electrocatalytic activity and long-term stability. Herein we achieve high-rate ammonia electrosynthesis using a stable amorphous/crystalline dual-phase Cu catalyst. The ammonia partial current density and formation rate reach 3.33 ± 0.005 A cm−2 and 15.5 ± 0.02 mmol h−1 cm−2 at a low cell voltage of 2.6 ± 0.01 V, respectively. Remarkably, the dual-phase Cu catalyst can maintain stable ammonia production with a Faradaic efficiency of around 90% at a high current density of 1.5 A cm−2 for up to 300 h. A scale-up demonstration with an electrode size of 100 cm2 achieves an ammonia formation rate as high as 11.9 ± 0.5 g h−1 at a total current of 160 A. The impressive electrocatalytic performance is ascribed to the presence of stable amorphous Cu domains which promote the adsorption and hydrogenation of nitrogen-containing intermediates, thus improving reaction kinetics for ammonia formation. This work underscores the importance of stabilizing metastable amorphous structures for improving electrocatalytic reactivity and long-term stability.https://doi.org/10.1038/s41467-025-55889-9
spellingShingle Yi Wang
Shuo Wang
Yunfan Fu
Jiaqi Sang
Pengfei Wei
Rongtan Li
Dunfeng Gao
Guoxiong Wang
Xinhe Bao
Ammonia electrosynthesis from nitrate using a stable amorphous/crystalline dual-phase Cu catalyst
Nature Communications
title Ammonia electrosynthesis from nitrate using a stable amorphous/crystalline dual-phase Cu catalyst
title_full Ammonia electrosynthesis from nitrate using a stable amorphous/crystalline dual-phase Cu catalyst
title_fullStr Ammonia electrosynthesis from nitrate using a stable amorphous/crystalline dual-phase Cu catalyst
title_full_unstemmed Ammonia electrosynthesis from nitrate using a stable amorphous/crystalline dual-phase Cu catalyst
title_short Ammonia electrosynthesis from nitrate using a stable amorphous/crystalline dual-phase Cu catalyst
title_sort ammonia electrosynthesis from nitrate using a stable amorphous crystalline dual phase cu catalyst
url https://doi.org/10.1038/s41467-025-55889-9
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