Feature analysis aided design of lightweight heat sink from network structures

Summary: The advent of electronic devices has revolutionized engineering applications and fundamentally transformed society. However, their lifespan is significantly impacted by operational temperatures, as excess heat can elevate localized temperatures (hot spot) and damage components. Efficient he...

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Main Authors: Tianlin Luo, Changliang Zhu, Baowen Li, Xiangying Shen, Guimei Zhu
Format: Article
Language:English
Published: Elsevier 2025-02-01
Series:iScience
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Online Access:http://www.sciencedirect.com/science/article/pii/S2589004224028578
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author Tianlin Luo
Changliang Zhu
Baowen Li
Xiangying Shen
Guimei Zhu
author_facet Tianlin Luo
Changliang Zhu
Baowen Li
Xiangying Shen
Guimei Zhu
author_sort Tianlin Luo
collection DOAJ
description Summary: The advent of electronic devices has revolutionized engineering applications and fundamentally transformed society. However, their lifespan is significantly impacted by operational temperatures, as excess heat can elevate localized temperatures (hot spot) and damage components. Efficient heat dissipation through heat sinks is therefore crucial. In this research, we optimized intricate network structures for designing heat sink fins. These novel configurations provide thermal dissipation capabilities equivalent to conventional designs while substantially reducing weight. We utilized 3D printing to manufacture these designs and confirmed their effectiveness through experimental validation. The optimized network-based heat sink designs exhibit a weight reduction of approximately 50% while maintaining cooling efficiency comparable to commercially available models. Additionally, we introduced the “effective heat transfer coefficient heff” to assess heat dissipation effectiveness. This factor considers temperature fluctuations under thermal loads and the heat sink’s surface area. The refined heat sink designs were successfully implemented to cool light emitting diodes (LEDs) in practical applications.
format Article
id doaj-art-3b923bfc779548249e60009218652f86
institution Kabale University
issn 2589-0042
language English
publishDate 2025-02-01
publisher Elsevier
record_format Article
series iScience
spelling doaj-art-3b923bfc779548249e60009218652f862025-01-29T05:01:36ZengElsevieriScience2589-00422025-02-01282111630Feature analysis aided design of lightweight heat sink from network structuresTianlin Luo0Changliang Zhu1Baowen Li2Xiangying Shen3Guimei Zhu4Department of Materials Science and Engineering, Southern University of Science and Technology, Shenzhen 518055, P.R. ChinaDepartment of Physics, Southern University of Science and Technology, Shenzhen, P.R. ChinaDepartment of Materials Science and Engineering, Southern University of Science and Technology, Shenzhen 518055, P.R. China; Department of Physics, Southern University of Science and Technology, Shenzhen, P.R. China; School of Microelectronics, Southern University of Science and Technology, Shenzhen 518055, P.R. China; Shenzhen International Quantum Academy, Shenzhen 518017, P.R. ChinaDepartment of Physics, Southern University of Science and Technology, Shenzhen, P.R. China; Corresponding authorSchool of Microelectronics, Southern University of Science and Technology, Shenzhen 518055, P.R. China; Corresponding authorSummary: The advent of electronic devices has revolutionized engineering applications and fundamentally transformed society. However, their lifespan is significantly impacted by operational temperatures, as excess heat can elevate localized temperatures (hot spot) and damage components. Efficient heat dissipation through heat sinks is therefore crucial. In this research, we optimized intricate network structures for designing heat sink fins. These novel configurations provide thermal dissipation capabilities equivalent to conventional designs while substantially reducing weight. We utilized 3D printing to manufacture these designs and confirmed their effectiveness through experimental validation. The optimized network-based heat sink designs exhibit a weight reduction of approximately 50% while maintaining cooling efficiency comparable to commercially available models. Additionally, we introduced the “effective heat transfer coefficient heff” to assess heat dissipation effectiveness. This factor considers temperature fluctuations under thermal loads and the heat sink’s surface area. The refined heat sink designs were successfully implemented to cool light emitting diodes (LEDs) in practical applications.http://www.sciencedirect.com/science/article/pii/S2589004224028578Heat transferThermal engineeringMaterials scienceComputational materials science
spellingShingle Tianlin Luo
Changliang Zhu
Baowen Li
Xiangying Shen
Guimei Zhu
Feature analysis aided design of lightweight heat sink from network structures
iScience
Heat transfer
Thermal engineering
Materials science
Computational materials science
title Feature analysis aided design of lightweight heat sink from network structures
title_full Feature analysis aided design of lightweight heat sink from network structures
title_fullStr Feature analysis aided design of lightweight heat sink from network structures
title_full_unstemmed Feature analysis aided design of lightweight heat sink from network structures
title_short Feature analysis aided design of lightweight heat sink from network structures
title_sort feature analysis aided design of lightweight heat sink from network structures
topic Heat transfer
Thermal engineering
Materials science
Computational materials science
url http://www.sciencedirect.com/science/article/pii/S2589004224028578
work_keys_str_mv AT tianlinluo featureanalysisaideddesignoflightweightheatsinkfromnetworkstructures
AT changliangzhu featureanalysisaideddesignoflightweightheatsinkfromnetworkstructures
AT baowenli featureanalysisaideddesignoflightweightheatsinkfromnetworkstructures
AT xiangyingshen featureanalysisaideddesignoflightweightheatsinkfromnetworkstructures
AT guimeizhu featureanalysisaideddesignoflightweightheatsinkfromnetworkstructures