A membrane-free electrochemical reactor for efficient oxygen removal via gravity-assisted product self-separation

Abstract Although electrochemical technologies offer vast industrial prospects, broader adoption—particularly in consumer applications—remains constrained by high costs and limited component lifespans. Here, we present a gravity-assisted, membrane-free electrochemical oxygen (O2) removal (EOR) react...

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Bibliographic Details
Main Authors: Peng Li, Xin Tang, Xin Zhou, Changming Zhao, Wanyu Shen, Yi Tan, Deming Li, Peng Jiang, Fangyao Zhou, Zhe Wang, Jun Tang, Guiqiang Li, Yu Zhang, Yuen Wu
Format: Article
Language:English
Published: Nature Portfolio 2025-05-01
Series:Nature Communications
Online Access:https://doi.org/10.1038/s41467-025-59506-7
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Summary:Abstract Although electrochemical technologies offer vast industrial prospects, broader adoption—particularly in consumer applications—remains constrained by high costs and limited component lifespans. Here, we present a gravity-assisted, membrane-free electrochemical oxygen (O2) removal (EOR) reactor coupling oxygen reduction (ORR) and oxygen evolution (OER) reactions. Leveraging fluid mechanics insights, buoyant O2 bubbles ascend rapidly, achieving 95% product self-separation and eliminating the need for membranes or external circulation. To withstand high hydrostatic pressures and ensure a 10-year operational lifespan, we developed an integrative gas diffusion electrode (GDE) with ~85.5% conductivity and 80.2% gas permeability relative to conventional carbon paper, yet 2.2-fold higher mechanical strength and 30-fold greater stability. In a household refrigerator, our two-cell system boosts fresh-keeping capacity by 3.4-fold. Comprehensive economic analysis reveals a 22.6-fold increase in O2 removal per unit cost compared with ion-exchange membrane-based reactors, underscoring this design’s cost-effective, long-lived potential for diverse real-world applications.
ISSN:2041-1723