Component library creation and pixel array generation with micromilled droplet microfluidics

Abstract Droplet microfluidics enable high-throughput screening, sequencing, and formulation of biological and chemical systems at the microscale. Such devices are generally fabricated in a soft polymer such as polydimethylsiloxane (PDMS). However, developing design masks for PDMS devices can be a s...

Full description

Saved in:
Bibliographic Details
Main Authors: David McIntyre, Diana Arguijo, Kaede Kawata, Douglas Densmore
Format: Article
Language:English
Published: Nature Publishing Group 2025-01-01
Series:Microsystems & Nanoengineering
Online Access:https://doi.org/10.1038/s41378-024-00839-6
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1832594610276270080
author David McIntyre
Diana Arguijo
Kaede Kawata
Douglas Densmore
author_facet David McIntyre
Diana Arguijo
Kaede Kawata
Douglas Densmore
author_sort David McIntyre
collection DOAJ
description Abstract Droplet microfluidics enable high-throughput screening, sequencing, and formulation of biological and chemical systems at the microscale. Such devices are generally fabricated in a soft polymer such as polydimethylsiloxane (PDMS). However, developing design masks for PDMS devices can be a slow and expensive process, requiring an internal cleanroom facility or using an external vendor. Here, we present the first complete droplet-based component library using low-cost rapid prototyping and electrode integration. This fabrication method for droplet microfluidic devices costs less than $12 per device and a full design-build-test cycle can be completed within a day. Discrete microfluidic components for droplet generation, re-injection, picoinjection, anchoring, fluorescence sensing, and sorting were built and characterized. These devices are biocompatible, low-cost, and high-throughput. To show its ability to perform multistep workflows, these components were used to assemble droplet “pixel" arrays, where droplets were generated, sensed, sorted, and anchored onto a grid to produce images.
format Article
id doaj-art-375f56ba55544eab93c06fb3f14cfa40
institution Kabale University
issn 2055-7434
language English
publishDate 2025-01-01
publisher Nature Publishing Group
record_format Article
series Microsystems & Nanoengineering
spelling doaj-art-375f56ba55544eab93c06fb3f14cfa402025-01-19T12:27:04ZengNature Publishing GroupMicrosystems & Nanoengineering2055-74342025-01-0111111110.1038/s41378-024-00839-6Component library creation and pixel array generation with micromilled droplet microfluidicsDavid McIntyre0Diana Arguijo1Kaede Kawata2Douglas Densmore3Biomedical Engineering Department, Boston UniversityBiomedical Engineering Department, Boston UniversityBiological Design Center, Boston UniversityBiological Design Center, Boston UniversityAbstract Droplet microfluidics enable high-throughput screening, sequencing, and formulation of biological and chemical systems at the microscale. Such devices are generally fabricated in a soft polymer such as polydimethylsiloxane (PDMS). However, developing design masks for PDMS devices can be a slow and expensive process, requiring an internal cleanroom facility or using an external vendor. Here, we present the first complete droplet-based component library using low-cost rapid prototyping and electrode integration. This fabrication method for droplet microfluidic devices costs less than $12 per device and a full design-build-test cycle can be completed within a day. Discrete microfluidic components for droplet generation, re-injection, picoinjection, anchoring, fluorescence sensing, and sorting were built and characterized. These devices are biocompatible, low-cost, and high-throughput. To show its ability to perform multistep workflows, these components were used to assemble droplet “pixel" arrays, where droplets were generated, sensed, sorted, and anchored onto a grid to produce images.https://doi.org/10.1038/s41378-024-00839-6
spellingShingle David McIntyre
Diana Arguijo
Kaede Kawata
Douglas Densmore
Component library creation and pixel array generation with micromilled droplet microfluidics
Microsystems & Nanoengineering
title Component library creation and pixel array generation with micromilled droplet microfluidics
title_full Component library creation and pixel array generation with micromilled droplet microfluidics
title_fullStr Component library creation and pixel array generation with micromilled droplet microfluidics
title_full_unstemmed Component library creation and pixel array generation with micromilled droplet microfluidics
title_short Component library creation and pixel array generation with micromilled droplet microfluidics
title_sort component library creation and pixel array generation with micromilled droplet microfluidics
url https://doi.org/10.1038/s41378-024-00839-6
work_keys_str_mv AT davidmcintyre componentlibrarycreationandpixelarraygenerationwithmicromilleddropletmicrofluidics
AT dianaarguijo componentlibrarycreationandpixelarraygenerationwithmicromilleddropletmicrofluidics
AT kaedekawata componentlibrarycreationandpixelarraygenerationwithmicromilleddropletmicrofluidics
AT douglasdensmore componentlibrarycreationandpixelarraygenerationwithmicromilleddropletmicrofluidics