Process Parameters and Tool Design in Friction Stir Extrusion: A Sustainable Recycling Technique
ABSTRACT Friction stir extrusion (FSE) is a versatile technique that plays a dual role in sustainable recycling and shaping of materials. This method involves a rotating mandrel and a fixed matrix within a mold, where compressed waste metal chips or primary bulk materials are introduced. The rotatin...
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| Format: | Article |
| Language: | English |
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Wiley
2025-01-01
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| Series: | Engineering Reports |
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| Online Access: | https://doi.org/10.1002/eng2.13060 |
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| author | Mostafa Akbari Parviz Asadi Reza Abdi Behnagh Fevzi Bedir Naghdali Choupani Tomasz Sadowski |
| author_facet | Mostafa Akbari Parviz Asadi Reza Abdi Behnagh Fevzi Bedir Naghdali Choupani Tomasz Sadowski |
| author_sort | Mostafa Akbari |
| collection | DOAJ |
| description | ABSTRACT Friction stir extrusion (FSE) is a versatile technique that plays a dual role in sustainable recycling and shaping of materials. This method involves a rotating mandrel and a fixed matrix within a mold, where compressed waste metal chips or primary bulk materials are introduced. The rotating mandrel exerts continuous axial pressure, generating frictional heat that softens and bonds the materials together. As the mandrel advances, the materials are reshaped and extruded through the cavity inside the mandrel or the space between the mandrel and the matrix, resulting in the desired product, such as wires or pipes. FSE finds applications in recycling machining wastes, improving powder metallurgy products, producing wire raw materials, creating structures with fine microstructures, and developing new alloys and composites. The resulting materials exhibit refined grains, leading to enhanced mechanical and metallurgical properties. This review article compiles experimental studies exploring the mechanical and microstructural characteristics of samples manufactured using FSE for recycling, reshaping, alloying, or bilayer production. Additionally, it discusses various tool, mold, and machine designs proposed by researchers. Beyond its unique properties, FSE is highlighted as an energy‐efficient, sustainable, and eco‐friendly process. |
| format | Article |
| id | doaj-art-36ed8657e40645e5b539798af483024c |
| institution | Kabale University |
| issn | 2577-8196 |
| language | English |
| publishDate | 2025-01-01 |
| publisher | Wiley |
| record_format | Article |
| series | Engineering Reports |
| spelling | doaj-art-36ed8657e40645e5b539798af483024c2025-01-31T00:22:49ZengWileyEngineering Reports2577-81962025-01-0171n/an/a10.1002/eng2.13060Process Parameters and Tool Design in Friction Stir Extrusion: A Sustainable Recycling TechniqueMostafa Akbari0Parviz Asadi1Reza Abdi Behnagh2Fevzi Bedir3Naghdali Choupani4Tomasz Sadowski5Department of Mechanical Engineering National University of Skills (NUS) Tehran IranDepartment of Mechanical Engineering, Faculty of Engineering Imam Khomeini International University Qazvin IranFaculty of Mechanical Engineering Urmia University of Technology Urmia IranDepartment of Mechanical Engineering, Engineering Faculty Gebze Technical University Kocaeli TurkeyDepartment of Mechanical Engineering, Engineering Faculty Gebze Technical University Kocaeli TurkeyDepartment of Solid Mechanics The Lublin University of Technology Lublin PolandABSTRACT Friction stir extrusion (FSE) is a versatile technique that plays a dual role in sustainable recycling and shaping of materials. This method involves a rotating mandrel and a fixed matrix within a mold, where compressed waste metal chips or primary bulk materials are introduced. The rotating mandrel exerts continuous axial pressure, generating frictional heat that softens and bonds the materials together. As the mandrel advances, the materials are reshaped and extruded through the cavity inside the mandrel or the space between the mandrel and the matrix, resulting in the desired product, such as wires or pipes. FSE finds applications in recycling machining wastes, improving powder metallurgy products, producing wire raw materials, creating structures with fine microstructures, and developing new alloys and composites. The resulting materials exhibit refined grains, leading to enhanced mechanical and metallurgical properties. This review article compiles experimental studies exploring the mechanical and microstructural characteristics of samples manufactured using FSE for recycling, reshaping, alloying, or bilayer production. Additionally, it discusses various tool, mold, and machine designs proposed by researchers. Beyond its unique properties, FSE is highlighted as an energy‐efficient, sustainable, and eco‐friendly process.https://doi.org/10.1002/eng2.13060friction stir extrusionmaterial flowmicrostructurerecyclingsustainabilitytool design |
| spellingShingle | Mostafa Akbari Parviz Asadi Reza Abdi Behnagh Fevzi Bedir Naghdali Choupani Tomasz Sadowski Process Parameters and Tool Design in Friction Stir Extrusion: A Sustainable Recycling Technique Engineering Reports friction stir extrusion material flow microstructure recycling sustainability tool design |
| title | Process Parameters and Tool Design in Friction Stir Extrusion: A Sustainable Recycling Technique |
| title_full | Process Parameters and Tool Design in Friction Stir Extrusion: A Sustainable Recycling Technique |
| title_fullStr | Process Parameters and Tool Design in Friction Stir Extrusion: A Sustainable Recycling Technique |
| title_full_unstemmed | Process Parameters and Tool Design in Friction Stir Extrusion: A Sustainable Recycling Technique |
| title_short | Process Parameters and Tool Design in Friction Stir Extrusion: A Sustainable Recycling Technique |
| title_sort | process parameters and tool design in friction stir extrusion a sustainable recycling technique |
| topic | friction stir extrusion material flow microstructure recycling sustainability tool design |
| url | https://doi.org/10.1002/eng2.13060 |
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