Simulation study on converter transformer windings stress characteristics under harmonic current and temperature rise effect

High-frequency harmonic current leads to temperature increases and uneven stress distribution within ultra-high-voltage (UHV) converter transformer windings. This paper presents a simulation study that explores the stress distribution characteristics in UHV converter transformer windings, taking int...

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Main Authors: Jing Xu, Jian Hao, Ning Zhang, Ruijin Liao, Yun Feng, Wenlong Liao, Huanchao Cheng
Format: Article
Language:English
Published: Elsevier 2025-04-01
Series:International Journal of Electrical Power & Energy Systems
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S0142061525000560
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author Jing Xu
Jian Hao
Ning Zhang
Ruijin Liao
Yun Feng
Wenlong Liao
Huanchao Cheng
author_facet Jing Xu
Jian Hao
Ning Zhang
Ruijin Liao
Yun Feng
Wenlong Liao
Huanchao Cheng
author_sort Jing Xu
collection DOAJ
description High-frequency harmonic current leads to temperature increases and uneven stress distribution within ultra-high-voltage (UHV) converter transformer windings. This paper presents a simulation study that explores the stress distribution characteristics in UHV converter transformer windings, taking into account the thermal effects of harmonic current. The research developed a two-dimensional (2D) refined simulation model integrating electromagnetic, thermal-fluid, and solid mechanics fields to analyze the temperature distribution patterns influenced by harmonic currents. The study investigated the influence of temperature rise on the stress distribution within the windings, analyzing the effects of harmonic current content and frequency on the maximum stress values. Finally, the study proposed and validated a novel winding stress calculation model that incorporates the effects of harmonic current and their associated temperature rise. The results demonstrate that hotspot temperatures on both the grid and valve side windings increase as a power function of harmonic current content and exponentially with frequency. Following the inclusion of thermal rise effects, the stress in the grid-side and valve-side windings shifts towards the oil channels between the two windings and also spreads from the hotspot temperature regions to the central regions of the windings. Maximum stress changes under varying harmonic frequencies follow a power function growth pattern. Stress values from the proposed model, considering thermal effects, deviate by less than 5% from those calculated using multi-field coupling simulation. This study provides essential guidance for the design and maintenance of UHV converter transformer windings under new power system operating conditions.
format Article
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institution Kabale University
issn 0142-0615
language English
publishDate 2025-04-01
publisher Elsevier
record_format Article
series International Journal of Electrical Power & Energy Systems
spelling doaj-art-34c054b123084513997dec43eb414c302025-02-06T05:10:56ZengElsevierInternational Journal of Electrical Power & Energy Systems0142-06152025-04-01165110505Simulation study on converter transformer windings stress characteristics under harmonic current and temperature rise effectJing Xu0Jian Hao1Ning Zhang2Ruijin Liao3Yun Feng4Wenlong Liao5Huanchao Cheng6State Key Laboratory of Power Transmission Equipment Technology, School of Electrical Engineering, Chongqing University, Chongqing 400044 Chongqing, ChinaState Key Laboratory of Power Transmission Equipment Technology, School of Electrical Engineering, Chongqing University, Chongqing 400044 Chongqing, China; Corresponding author.State Key Laboratory of Power Transmission Equipment Technology, School of Electrical Engineering, Chongqing University, Chongqing 400044 Chongqing, ChinaState Key Laboratory of Power Transmission Equipment Technology, School of Electrical Engineering, Chongqing University, Chongqing 400044 Chongqing, ChinaState Grid Sichuan Electric Power Company Electric Power Research Institute, Sichuan 610000 Sichuan, ChinaState Grid Sichuan Electric Power Company Electric Power Research Institute, Sichuan 610000 Sichuan, ChinaChina Electric Power Research Institute Co., Ltd, Beijing 100192 Beijing, ChinaHigh-frequency harmonic current leads to temperature increases and uneven stress distribution within ultra-high-voltage (UHV) converter transformer windings. This paper presents a simulation study that explores the stress distribution characteristics in UHV converter transformer windings, taking into account the thermal effects of harmonic current. The research developed a two-dimensional (2D) refined simulation model integrating electromagnetic, thermal-fluid, and solid mechanics fields to analyze the temperature distribution patterns influenced by harmonic currents. The study investigated the influence of temperature rise on the stress distribution within the windings, analyzing the effects of harmonic current content and frequency on the maximum stress values. Finally, the study proposed and validated a novel winding stress calculation model that incorporates the effects of harmonic current and their associated temperature rise. The results demonstrate that hotspot temperatures on both the grid and valve side windings increase as a power function of harmonic current content and exponentially with frequency. Following the inclusion of thermal rise effects, the stress in the grid-side and valve-side windings shifts towards the oil channels between the two windings and also spreads from the hotspot temperature regions to the central regions of the windings. Maximum stress changes under varying harmonic frequencies follow a power function growth pattern. Stress values from the proposed model, considering thermal effects, deviate by less than 5% from those calculated using multi-field coupling simulation. This study provides essential guidance for the design and maintenance of UHV converter transformer windings under new power system operating conditions.http://www.sciencedirect.com/science/article/pii/S0142061525000560Transformer windingsHarmonic currentStress characteristicsMulti-physical field simulation
spellingShingle Jing Xu
Jian Hao
Ning Zhang
Ruijin Liao
Yun Feng
Wenlong Liao
Huanchao Cheng
Simulation study on converter transformer windings stress characteristics under harmonic current and temperature rise effect
International Journal of Electrical Power & Energy Systems
Transformer windings
Harmonic current
Stress characteristics
Multi-physical field simulation
title Simulation study on converter transformer windings stress characteristics under harmonic current and temperature rise effect
title_full Simulation study on converter transformer windings stress characteristics under harmonic current and temperature rise effect
title_fullStr Simulation study on converter transformer windings stress characteristics under harmonic current and temperature rise effect
title_full_unstemmed Simulation study on converter transformer windings stress characteristics under harmonic current and temperature rise effect
title_short Simulation study on converter transformer windings stress characteristics under harmonic current and temperature rise effect
title_sort simulation study on converter transformer windings stress characteristics under harmonic current and temperature rise effect
topic Transformer windings
Harmonic current
Stress characteristics
Multi-physical field simulation
url http://www.sciencedirect.com/science/article/pii/S0142061525000560
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AT jianhao simulationstudyonconvertertransformerwindingsstresscharacteristicsunderharmoniccurrentandtemperatureriseeffect
AT ningzhang simulationstudyonconvertertransformerwindingsstresscharacteristicsunderharmoniccurrentandtemperatureriseeffect
AT ruijinliao simulationstudyonconvertertransformerwindingsstresscharacteristicsunderharmoniccurrentandtemperatureriseeffect
AT yunfeng simulationstudyonconvertertransformerwindingsstresscharacteristicsunderharmoniccurrentandtemperatureriseeffect
AT wenlongliao simulationstudyonconvertertransformerwindingsstresscharacteristicsunderharmoniccurrentandtemperatureriseeffect
AT huanchaocheng simulationstudyonconvertertransformerwindingsstresscharacteristicsunderharmoniccurrentandtemperatureriseeffect