Optimization of Toolpath Planning and CNC Machine Performance in Time-Efficient Machining

This study explores the optimization of the machining time in CNC milling machines by varying the machine parameters and toolpath strategies. Using the ICAM3D simulation software version 3.1.0, this approach focuses on minimizing the machining time while adhering to operational constraints. In addit...

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Main Authors: Arbnor Pajaziti, Orlat Tafilaj, Afrim Gjelaj, Besart Berisha
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Machines
Subjects:
Online Access:https://www.mdpi.com/2075-1702/13/1/65
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author Arbnor Pajaziti
Orlat Tafilaj
Afrim Gjelaj
Besart Berisha
author_facet Arbnor Pajaziti
Orlat Tafilaj
Afrim Gjelaj
Besart Berisha
author_sort Arbnor Pajaziti
collection DOAJ
description This study explores the optimization of the machining time in CNC milling machines by varying the machine parameters and toolpath strategies. Using the ICAM3D simulation software version 3.1.0, this approach focuses on minimizing the machining time while adhering to operational constraints. In addition, a novel approach to the optimization of the G-code in time machining, focusing on reducing the machining time while maintaining the required precision and quality of the finished product, is presented. We propose a method that integrates advanced algorithms to identify and eliminate redundant movements, optimize the toolpaths, and improve the machining strategies. The experimental results demonstrate a significant reduction in the machining time without compromising the machining accuracy, offering substantial cost savings and efficiency improvements for industrial applications. The importance of this work lies in the correct choice of the toolpath strategy. In the P3 project, the optimization process reduced the machining time from 15 min and 23 s to 13 min and 33 s by utilizing the optimized G-code. The initial machining time of 20 min and 2 s corresponds to the completion of the P3 project when the CNC machine was operated at 75% speed. To further enhance efficiency, additional software tools such as ARTCAM and ASPIRE have been utilized to implement a new toolpath strategy.
format Article
id doaj-art-3488d0fadb254e7cac3831cfeae99c3f
institution Kabale University
issn 2075-1702
language English
publishDate 2025-01-01
publisher MDPI AG
record_format Article
series Machines
spelling doaj-art-3488d0fadb254e7cac3831cfeae99c3f2025-01-24T13:39:20ZengMDPI AGMachines2075-17022025-01-011316510.3390/machines13010065Optimization of Toolpath Planning and CNC Machine Performance in Time-Efficient MachiningArbnor Pajaziti0Orlat Tafilaj1Afrim Gjelaj2Besart Berisha3Faculty of Mechanical Engineering, University of Prishtina, 10000 Prishtina, KosovoFaculty of Mechanical Engineering, University of Prishtina, 10000 Prishtina, KosovoFaculty of Mechanical Engineering, University of Prishtina, 10000 Prishtina, KosovoFaculty of Mechanical Engineering, University of Prishtina, 10000 Prishtina, KosovoThis study explores the optimization of the machining time in CNC milling machines by varying the machine parameters and toolpath strategies. Using the ICAM3D simulation software version 3.1.0, this approach focuses on minimizing the machining time while adhering to operational constraints. In addition, a novel approach to the optimization of the G-code in time machining, focusing on reducing the machining time while maintaining the required precision and quality of the finished product, is presented. We propose a method that integrates advanced algorithms to identify and eliminate redundant movements, optimize the toolpaths, and improve the machining strategies. The experimental results demonstrate a significant reduction in the machining time without compromising the machining accuracy, offering substantial cost savings and efficiency improvements for industrial applications. The importance of this work lies in the correct choice of the toolpath strategy. In the P3 project, the optimization process reduced the machining time from 15 min and 23 s to 13 min and 33 s by utilizing the optimized G-code. The initial machining time of 20 min and 2 s corresponds to the completion of the P3 project when the CNC machine was operated at 75% speed. To further enhance efficiency, additional software tools such as ARTCAM and ASPIRE have been utilized to implement a new toolpath strategy.https://www.mdpi.com/2075-1702/13/1/65CNCmachine timesimulationtoolpath strategyoptimization
spellingShingle Arbnor Pajaziti
Orlat Tafilaj
Afrim Gjelaj
Besart Berisha
Optimization of Toolpath Planning and CNC Machine Performance in Time-Efficient Machining
Machines
CNC
machine time
simulation
toolpath strategy
optimization
title Optimization of Toolpath Planning and CNC Machine Performance in Time-Efficient Machining
title_full Optimization of Toolpath Planning and CNC Machine Performance in Time-Efficient Machining
title_fullStr Optimization of Toolpath Planning and CNC Machine Performance in Time-Efficient Machining
title_full_unstemmed Optimization of Toolpath Planning and CNC Machine Performance in Time-Efficient Machining
title_short Optimization of Toolpath Planning and CNC Machine Performance in Time-Efficient Machining
title_sort optimization of toolpath planning and cnc machine performance in time efficient machining
topic CNC
machine time
simulation
toolpath strategy
optimization
url https://www.mdpi.com/2075-1702/13/1/65
work_keys_str_mv AT arbnorpajaziti optimizationoftoolpathplanningandcncmachineperformanceintimeefficientmachining
AT orlattafilaj optimizationoftoolpathplanningandcncmachineperformanceintimeefficientmachining
AT afrimgjelaj optimizationoftoolpathplanningandcncmachineperformanceintimeefficientmachining
AT besartberisha optimizationoftoolpathplanningandcncmachineperformanceintimeefficientmachining