Modeling and Optimization for Automobile Mixed Assembly Line in Industry 4.0

Industry 4.0 promotes the development of traditional manufacturing industry to digitization, networking, and intellectualization. Smart factory is composed of network that includes production equipment, robot, conveyor, and logistics system. According to the characteristics of the mixed flow assembl...

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Main Authors: Lixiong Gong, Bingqian Zou, Zhiqun Kan
Format: Article
Language:English
Published: Wiley 2019-01-01
Series:Journal of Control Science and Engineering
Online Access:http://dx.doi.org/10.1155/2019/3105267
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author Lixiong Gong
Bingqian Zou
Zhiqun Kan
author_facet Lixiong Gong
Bingqian Zou
Zhiqun Kan
author_sort Lixiong Gong
collection DOAJ
description Industry 4.0 promotes the development of traditional manufacturing industry to digitization, networking, and intellectualization. Smart factory is composed of network that includes production equipment, robot, conveyor, and logistics system. According to the characteristics of the mixed flow assembly, a simulation platform of automobile mixed flow assembly is built based on industry 4.0 in the paper, which operates and manages automobile assembly, logistics warehouse, and CPS effectively. On this basis, FlexSim software is adopted to establish the auto-mixed assembly model that finds out the bottleneck of auto-mixed assembly problem. By means of parameter adjustment, rearrangement, and merger of process, the whole assembly time of the 500 automobiles dropped by 33 hours, the equipment utilization rate increased by 20.19%, and the average blocked rate decreased by 21.19%. The optimized results show that the proposed model can greatly increase manufacturing efficiency and practical application in industry 4.0.
format Article
id doaj-art-33ddb573f691465da897bff2814e6484
institution Kabale University
issn 1687-5249
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language English
publishDate 2019-01-01
publisher Wiley
record_format Article
series Journal of Control Science and Engineering
spelling doaj-art-33ddb573f691465da897bff2814e64842025-02-03T05:49:34ZengWileyJournal of Control Science and Engineering1687-52491687-52572019-01-01201910.1155/2019/31052673105267Modeling and Optimization for Automobile Mixed Assembly Line in Industry 4.0Lixiong Gong0Bingqian Zou1Zhiqun Kan2School of Mechanical Engineering, Hubei University of Technology, Hubei, Wuhan, ChinaChongqing College of Electronic Engineering, Chongqing, ChinaCollege of Mechanical Engineering, Chongqing University of Technology, Chongqing, ChinaIndustry 4.0 promotes the development of traditional manufacturing industry to digitization, networking, and intellectualization. Smart factory is composed of network that includes production equipment, robot, conveyor, and logistics system. According to the characteristics of the mixed flow assembly, a simulation platform of automobile mixed flow assembly is built based on industry 4.0 in the paper, which operates and manages automobile assembly, logistics warehouse, and CPS effectively. On this basis, FlexSim software is adopted to establish the auto-mixed assembly model that finds out the bottleneck of auto-mixed assembly problem. By means of parameter adjustment, rearrangement, and merger of process, the whole assembly time of the 500 automobiles dropped by 33 hours, the equipment utilization rate increased by 20.19%, and the average blocked rate decreased by 21.19%. The optimized results show that the proposed model can greatly increase manufacturing efficiency and practical application in industry 4.0.http://dx.doi.org/10.1155/2019/3105267
spellingShingle Lixiong Gong
Bingqian Zou
Zhiqun Kan
Modeling and Optimization for Automobile Mixed Assembly Line in Industry 4.0
Journal of Control Science and Engineering
title Modeling and Optimization for Automobile Mixed Assembly Line in Industry 4.0
title_full Modeling and Optimization for Automobile Mixed Assembly Line in Industry 4.0
title_fullStr Modeling and Optimization for Automobile Mixed Assembly Line in Industry 4.0
title_full_unstemmed Modeling and Optimization for Automobile Mixed Assembly Line in Industry 4.0
title_short Modeling and Optimization for Automobile Mixed Assembly Line in Industry 4.0
title_sort modeling and optimization for automobile mixed assembly line in industry 4 0
url http://dx.doi.org/10.1155/2019/3105267
work_keys_str_mv AT lixionggong modelingandoptimizationforautomobilemixedassemblylineinindustry40
AT bingqianzou modelingandoptimizationforautomobilemixedassemblylineinindustry40
AT zhiqunkan modelingandoptimizationforautomobilemixedassemblylineinindustry40