In‐Situ Rheology Measurements via Machine‐Learning Enhanced Direct‐Ink‐Writing

Direct ink writing, an extrusion‐based 3D printing method, is well suited for high‐mix low‐volume manufacturing. However, an iterative approach, using random selection or constant expert guidance, is still used to create printable inks and optimize printing parameters by expending significant amount...

Full description

Saved in:
Bibliographic Details
Main Authors: Robert D. Weeks, Jennifer M. Ruddock, J. Daniel Berrigan, Jennifer A. Lewis, James. O. Hardin
Format: Article
Language:English
Published: Wiley 2025-01-01
Series:Advanced Intelligent Systems
Subjects:
Online Access:https://doi.org/10.1002/aisy.202400293
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1832592557749567488
author Robert D. Weeks
Jennifer M. Ruddock
J. Daniel Berrigan
Jennifer A. Lewis
James. O. Hardin
author_facet Robert D. Weeks
Jennifer M. Ruddock
J. Daniel Berrigan
Jennifer A. Lewis
James. O. Hardin
author_sort Robert D. Weeks
collection DOAJ
description Direct ink writing, an extrusion‐based 3D printing method, is well suited for high‐mix low‐volume manufacturing. However, an iterative approach, using random selection or constant expert guidance, is still used to create printable inks and optimize printing parameters by expending significant amounts of time, materials, and effort. Herein, a machine learning (ML) model that estimates ink rheology in‐situ from a simple printed test pattern is reported. This ML model is trained with a rheologically diverse set of inks composed of different polymers. The model successfully correlated features of the simple printed test pattern to rheological properties, which could, in theory, inform both printed structures and future ink compositions. The behavior of this model is verified and analyzed with explainable artificial intelligence tools, linking printed feature importance to one's known physical understanding of the process.
format Article
id doaj-art-32698be492e449e5afbb7c15e7d3b198
institution Kabale University
issn 2640-4567
language English
publishDate 2025-01-01
publisher Wiley
record_format Article
series Advanced Intelligent Systems
spelling doaj-art-32698be492e449e5afbb7c15e7d3b1982025-01-21T07:26:27ZengWileyAdvanced Intelligent Systems2640-45672025-01-0171n/an/a10.1002/aisy.202400293In‐Situ Rheology Measurements via Machine‐Learning Enhanced Direct‐Ink‐WritingRobert D. Weeks0Jennifer M. Ruddock1J. Daniel Berrigan2Jennifer A. Lewis3James. O. Hardin4John A. Paulson School of Engineering and Applied Sciences Harvard University Cambridge MA 02138 USAUES Inc. 4401 Dayton‐Xenia Rd Dayton OH 45432 USAMaterials and Manufacturing Directorate Air Force Research Laboratory 2977 Hobson Way Wright‐Patterson AFB, OH 45433‐7126 USAJohn A. Paulson School of Engineering and Applied Sciences Harvard University Cambridge MA 02138 USAMaterials and Manufacturing Directorate Air Force Research Laboratory 2977 Hobson Way Wright‐Patterson AFB, OH 45433‐7126 USADirect ink writing, an extrusion‐based 3D printing method, is well suited for high‐mix low‐volume manufacturing. However, an iterative approach, using random selection or constant expert guidance, is still used to create printable inks and optimize printing parameters by expending significant amounts of time, materials, and effort. Herein, a machine learning (ML) model that estimates ink rheology in‐situ from a simple printed test pattern is reported. This ML model is trained with a rheologically diverse set of inks composed of different polymers. The model successfully correlated features of the simple printed test pattern to rheological properties, which could, in theory, inform both printed structures and future ink compositions. The behavior of this model is verified and analyzed with explainable artificial intelligence tools, linking printed feature importance to one's known physical understanding of the process.https://doi.org/10.1002/aisy.2024002933D printingartificial intelligenceexplainable artificial intelligencemachine learningrheology
spellingShingle Robert D. Weeks
Jennifer M. Ruddock
J. Daniel Berrigan
Jennifer A. Lewis
James. O. Hardin
In‐Situ Rheology Measurements via Machine‐Learning Enhanced Direct‐Ink‐Writing
Advanced Intelligent Systems
3D printing
artificial intelligence
explainable artificial intelligence
machine learning
rheology
title In‐Situ Rheology Measurements via Machine‐Learning Enhanced Direct‐Ink‐Writing
title_full In‐Situ Rheology Measurements via Machine‐Learning Enhanced Direct‐Ink‐Writing
title_fullStr In‐Situ Rheology Measurements via Machine‐Learning Enhanced Direct‐Ink‐Writing
title_full_unstemmed In‐Situ Rheology Measurements via Machine‐Learning Enhanced Direct‐Ink‐Writing
title_short In‐Situ Rheology Measurements via Machine‐Learning Enhanced Direct‐Ink‐Writing
title_sort in situ rheology measurements via machine learning enhanced direct ink writing
topic 3D printing
artificial intelligence
explainable artificial intelligence
machine learning
rheology
url https://doi.org/10.1002/aisy.202400293
work_keys_str_mv AT robertdweeks insiturheologymeasurementsviamachinelearningenhanceddirectinkwriting
AT jennifermruddock insiturheologymeasurementsviamachinelearningenhanceddirectinkwriting
AT jdanielberrigan insiturheologymeasurementsviamachinelearningenhanceddirectinkwriting
AT jenniferalewis insiturheologymeasurementsviamachinelearningenhanceddirectinkwriting
AT jamesohardin insiturheologymeasurementsviamachinelearningenhanceddirectinkwriting