Numerical and Physical Modeling of Steel Flow Behavior in the Two Strand Tundish During Nonconventional Pouring Conditions

Tundish is a flow reactors, hence there is a strong correlation between its flow control devices such as dam, subflux flow controller, gas permeable barrier or advanced ladle shroud equipped, its shape of the internal working volume and the number of outlets visible in the formation of individual hy...

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Main Authors: A. Cwudziński, B. Bul'ko, P. Demeter
Format: Article
Language:English
Published: Polish Academy of Sciences 2024-12-01
Series:Archives of Foundry Engineering
Subjects:
Online Access:https://journals.pan.pl/Content/133779/AFE%204_2024_16.pdf
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author A. Cwudziński
B. Bul'ko
P. Demeter
author_facet A. Cwudziński
B. Bul'ko
P. Demeter
author_sort A. Cwudziński
collection DOAJ
description Tundish is a flow reactors, hence there is a strong correlation between its flow control devices such as dam, subflux flow controller, gas permeable barrier or advanced ladle shroud equipped, its shape of the internal working volume and the number of outlets visible in the formation of individual hydrodynamic structures. During numerical and physical simulations, the process of continuous steel casting of two slabs with dimensions of 1.15 m × 0.225 m at a speed of 1 m/min was simulated. Two-strand tundish with and without subflux flow controller (SFC) was tested. Off-centered location of subflux flow controller and ladle shroud misalignment in the tundish pouring zone were investigated. Basis on the obtained results the non-standard interaction of the feed stream with the SFC working space revealed the occurrence of a favorable hydrodynamic structure in the tundish working space in the context of limiting the stagnation flow. This is show by the formed hydrodynamic structure consists of vertically circulating streams of liquid steel, effectively eliminating and limiting the impact of reverse streams.
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institution Kabale University
issn 2299-2944
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publishDate 2024-12-01
publisher Polish Academy of Sciences
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series Archives of Foundry Engineering
spelling doaj-art-2df24993e4ef449c932c91d5c89f07a92025-01-27T10:10:36ZengPolish Academy of SciencesArchives of Foundry Engineering2299-29442024-12-01vol. 24No 4116125https://doi.org/10.24425/afe.2024.151319Numerical and Physical Modeling of Steel Flow Behavior in the Two Strand Tundish During Nonconventional Pouring ConditionsA. Cwudziński0https://orcid.org/0000-0002-3509-5156B. Bul'ko1https://orcid.org/0000-0002-3507-8954P. Demeter2https://orcid.org/0000-0003-4387-7892Czestochowa University of Technology, Faculty of Production Engineering and Materials Technology, Department of Metallurgy and Metals Technology, PolandTechnical University of Košice, Faculty of Materials, Metallurgy and Recycling, Institute of Metallurgy, Slovak RepublicTechnical University of Košice, Faculty of Materials, Metallurgy and Recycling, Institute of Metallurgy, Slovak RepublicTundish is a flow reactors, hence there is a strong correlation between its flow control devices such as dam, subflux flow controller, gas permeable barrier or advanced ladle shroud equipped, its shape of the internal working volume and the number of outlets visible in the formation of individual hydrodynamic structures. During numerical and physical simulations, the process of continuous steel casting of two slabs with dimensions of 1.15 m × 0.225 m at a speed of 1 m/min was simulated. Two-strand tundish with and without subflux flow controller (SFC) was tested. Off-centered location of subflux flow controller and ladle shroud misalignment in the tundish pouring zone were investigated. Basis on the obtained results the non-standard interaction of the feed stream with the SFC working space revealed the occurrence of a favorable hydrodynamic structure in the tundish working space in the context of limiting the stagnation flow. This is show by the formed hydrodynamic structure consists of vertically circulating streams of liquid steel, effectively eliminating and limiting the impact of reverse streams.https://journals.pan.pl/Content/133779/AFE%204_2024_16.pdftundishsubflux flow controllerladle shroudphysical trialsnumerical modelling
spellingShingle A. Cwudziński
B. Bul'ko
P. Demeter
Numerical and Physical Modeling of Steel Flow Behavior in the Two Strand Tundish During Nonconventional Pouring Conditions
Archives of Foundry Engineering
tundish
subflux flow controller
ladle shroud
physical trials
numerical modelling
title Numerical and Physical Modeling of Steel Flow Behavior in the Two Strand Tundish During Nonconventional Pouring Conditions
title_full Numerical and Physical Modeling of Steel Flow Behavior in the Two Strand Tundish During Nonconventional Pouring Conditions
title_fullStr Numerical and Physical Modeling of Steel Flow Behavior in the Two Strand Tundish During Nonconventional Pouring Conditions
title_full_unstemmed Numerical and Physical Modeling of Steel Flow Behavior in the Two Strand Tundish During Nonconventional Pouring Conditions
title_short Numerical and Physical Modeling of Steel Flow Behavior in the Two Strand Tundish During Nonconventional Pouring Conditions
title_sort numerical and physical modeling of steel flow behavior in the two strand tundish during nonconventional pouring conditions
topic tundish
subflux flow controller
ladle shroud
physical trials
numerical modelling
url https://journals.pan.pl/Content/133779/AFE%204_2024_16.pdf
work_keys_str_mv AT acwudzinski numericalandphysicalmodelingofsteelflowbehaviorinthetwostrandtundishduringnonconventionalpouringconditions
AT bbulko numericalandphysicalmodelingofsteelflowbehaviorinthetwostrandtundishduringnonconventionalpouringconditions
AT pdemeter numericalandphysicalmodelingofsteelflowbehaviorinthetwostrandtundishduringnonconventionalpouringconditions