Mathematical Modeling and Finite Element Analysis of Residual Stress (RS) Field after Multipass Ultrasonic Surface Rolling

In order to achieve the change rule of the induced residual stress (RS) field after multipass ultrasonic surface rolling (USR), a mathematical model of the induced residual stress (RS) field after multipass ultrasonic surface rolling is first established. Then, the coupling mechanisms of the RS fiel...

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Main Authors: Jinggan Shao, Zhanshu He, Genshang Wu, Zhi Zhang, Chao Li
Format: Article
Language:English
Published: Wiley 2024-01-01
Series:Advances in Materials Science and Engineering
Online Access:http://dx.doi.org/10.1155/2024/4083427
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author Jinggan Shao
Zhanshu He
Genshang Wu
Zhi Zhang
Chao Li
author_facet Jinggan Shao
Zhanshu He
Genshang Wu
Zhi Zhang
Chao Li
author_sort Jinggan Shao
collection DOAJ
description In order to achieve the change rule of the induced residual stress (RS) field after multipass ultrasonic surface rolling (USR), a mathematical model of the induced residual stress (RS) field after multipass ultrasonic surface rolling is first established. Then, the coupling mechanisms of the RS field after dual-pass USR and multipass USR are analyzed, respectively. Subsequently, a finite element (FE) model is established, and the influence of the interval between two adjacent rolling paths LS is investigated. Finally, both the mathematical model and the FE model are experimentally verified. The results show that both the mathematical model and the FE model can predict the RS field after multipass USR. Two adjacent RS fields will couple with each other in their overlapping regions. For a relatively small interval LS, the RS field after multipass USR can be fully coupled, so as to form a uniform compressive RS layer. In this study, when LS = 0.05 mm, the values of the surface compressive RS, the maximum compressive RS, the depth of the maximum compressive RS, and the depth of the compressive RS layer reach 426.71 MPa, 676.54 MPa, 0.05 mm, and 0.54 mm, respectively.
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institution Kabale University
issn 1687-8442
language English
publishDate 2024-01-01
publisher Wiley
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series Advances in Materials Science and Engineering
spelling doaj-art-2dd7b37f4d4b4d9db8ba1ce33825c8652025-02-03T01:32:20ZengWileyAdvances in Materials Science and Engineering1687-84422024-01-01202410.1155/2024/4083427Mathematical Modeling and Finite Element Analysis of Residual Stress (RS) Field after Multipass Ultrasonic Surface RollingJinggan Shao0Zhanshu He1Genshang Wu2Zhi Zhang3Chao Li4Henan Key Engineering Laboratory of Building Structure Reinforcement MaterialsHenan Key Engineering Laboratory for Anti-Fatigue Manufacturing TechnologyHenan Key Engineering Laboratory of Building Structure Reinforcement MaterialsJinan Sanyue Testing Instrument Co., LtdJinan Sanyue Testing Instrument Co., LtdIn order to achieve the change rule of the induced residual stress (RS) field after multipass ultrasonic surface rolling (USR), a mathematical model of the induced residual stress (RS) field after multipass ultrasonic surface rolling is first established. Then, the coupling mechanisms of the RS field after dual-pass USR and multipass USR are analyzed, respectively. Subsequently, a finite element (FE) model is established, and the influence of the interval between two adjacent rolling paths LS is investigated. Finally, both the mathematical model and the FE model are experimentally verified. The results show that both the mathematical model and the FE model can predict the RS field after multipass USR. Two adjacent RS fields will couple with each other in their overlapping regions. For a relatively small interval LS, the RS field after multipass USR can be fully coupled, so as to form a uniform compressive RS layer. In this study, when LS = 0.05 mm, the values of the surface compressive RS, the maximum compressive RS, the depth of the maximum compressive RS, and the depth of the compressive RS layer reach 426.71 MPa, 676.54 MPa, 0.05 mm, and 0.54 mm, respectively.http://dx.doi.org/10.1155/2024/4083427
spellingShingle Jinggan Shao
Zhanshu He
Genshang Wu
Zhi Zhang
Chao Li
Mathematical Modeling and Finite Element Analysis of Residual Stress (RS) Field after Multipass Ultrasonic Surface Rolling
Advances in Materials Science and Engineering
title Mathematical Modeling and Finite Element Analysis of Residual Stress (RS) Field after Multipass Ultrasonic Surface Rolling
title_full Mathematical Modeling and Finite Element Analysis of Residual Stress (RS) Field after Multipass Ultrasonic Surface Rolling
title_fullStr Mathematical Modeling and Finite Element Analysis of Residual Stress (RS) Field after Multipass Ultrasonic Surface Rolling
title_full_unstemmed Mathematical Modeling and Finite Element Analysis of Residual Stress (RS) Field after Multipass Ultrasonic Surface Rolling
title_short Mathematical Modeling and Finite Element Analysis of Residual Stress (RS) Field after Multipass Ultrasonic Surface Rolling
title_sort mathematical modeling and finite element analysis of residual stress rs field after multipass ultrasonic surface rolling
url http://dx.doi.org/10.1155/2024/4083427
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