Numerical Analysis of Dynamic Characteristics of Thermowell Based on Two-Way Thermo-Fluid-Solid Coupling

Because thermowells are prone to fatigue damage in petroleum cracking gas pipelines, in this paper, the LES method is used to simulate the flow around thermowells through two-way thermal-fluid-solid coupling, the internal causes of thermowell damage are explored, and measures for improving the therm...

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Main Authors: Yongchao Zhang, Lilin Ding, Mei Qi, Guangxia Bei
Format: Article
Language:English
Published: Wiley 2021-01-01
Series:Shock and Vibration
Online Access:http://dx.doi.org/10.1155/2021/7759673
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author Yongchao Zhang
Lilin Ding
Mei Qi
Guangxia Bei
author_facet Yongchao Zhang
Lilin Ding
Mei Qi
Guangxia Bei
author_sort Yongchao Zhang
collection DOAJ
description Because thermowells are prone to fatigue damage in petroleum cracking gas pipelines, in this paper, the LES method is used to simulate the flow around thermowells through two-way thermal-fluid-solid coupling, the internal causes of thermowell damage are explored, and measures for improving the thermowell safety are proposed. According to this study, when high-speed, high-temperature gas passes the thermocouple bushing, the main factors affecting the structural safety of the thermocouple bushing are the alternating stress caused by the vortex falling off, the thermal stress cycle due to the temperature gradient, and the pressure gradient impacted by the gas. Furthermore, this paper proposes improving the thermowell safety by installing the interference devices and optimizing the installation angle. The improvement measures were studied by conducting a two-way thermal fluid-structure coupling simulation. The results of this study show that after installing the interference device and optimizing the installation angle the displacement deformation of the thermowell and the equivalent stress is reduced by 57.2% and 72.1%, respectively, which indicates the safety improvement of the thermowell structure and the effectiveness of the method. The research contents of this paper can provide guidance for the installation and use of thermocouple bushing.
format Article
id doaj-art-2c472bec2c3c48d0b79dcac42088fd6e
institution Kabale University
issn 1875-9203
language English
publishDate 2021-01-01
publisher Wiley
record_format Article
series Shock and Vibration
spelling doaj-art-2c472bec2c3c48d0b79dcac42088fd6e2025-02-03T01:07:07ZengWileyShock and Vibration1875-92032021-01-01202110.1155/2021/7759673Numerical Analysis of Dynamic Characteristics of Thermowell Based on Two-Way Thermo-Fluid-Solid CouplingYongchao Zhang0Lilin Ding1Mei Qi2Guangxia Bei3College of Mechanical and Electronic EngineeringCollege of Mechanical and Electronic EngineeringCollege of Mechanical and Electronic EngineeringEngineering Training CenterBecause thermowells are prone to fatigue damage in petroleum cracking gas pipelines, in this paper, the LES method is used to simulate the flow around thermowells through two-way thermal-fluid-solid coupling, the internal causes of thermowell damage are explored, and measures for improving the thermowell safety are proposed. According to this study, when high-speed, high-temperature gas passes the thermocouple bushing, the main factors affecting the structural safety of the thermocouple bushing are the alternating stress caused by the vortex falling off, the thermal stress cycle due to the temperature gradient, and the pressure gradient impacted by the gas. Furthermore, this paper proposes improving the thermowell safety by installing the interference devices and optimizing the installation angle. The improvement measures were studied by conducting a two-way thermal fluid-structure coupling simulation. The results of this study show that after installing the interference device and optimizing the installation angle the displacement deformation of the thermowell and the equivalent stress is reduced by 57.2% and 72.1%, respectively, which indicates the safety improvement of the thermowell structure and the effectiveness of the method. The research contents of this paper can provide guidance for the installation and use of thermocouple bushing.http://dx.doi.org/10.1155/2021/7759673
spellingShingle Yongchao Zhang
Lilin Ding
Mei Qi
Guangxia Bei
Numerical Analysis of Dynamic Characteristics of Thermowell Based on Two-Way Thermo-Fluid-Solid Coupling
Shock and Vibration
title Numerical Analysis of Dynamic Characteristics of Thermowell Based on Two-Way Thermo-Fluid-Solid Coupling
title_full Numerical Analysis of Dynamic Characteristics of Thermowell Based on Two-Way Thermo-Fluid-Solid Coupling
title_fullStr Numerical Analysis of Dynamic Characteristics of Thermowell Based on Two-Way Thermo-Fluid-Solid Coupling
title_full_unstemmed Numerical Analysis of Dynamic Characteristics of Thermowell Based on Two-Way Thermo-Fluid-Solid Coupling
title_short Numerical Analysis of Dynamic Characteristics of Thermowell Based on Two-Way Thermo-Fluid-Solid Coupling
title_sort numerical analysis of dynamic characteristics of thermowell based on two way thermo fluid solid coupling
url http://dx.doi.org/10.1155/2021/7759673
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AT lilinding numericalanalysisofdynamiccharacteristicsofthermowellbasedontwowaythermofluidsolidcoupling
AT meiqi numericalanalysisofdynamiccharacteristicsofthermowellbasedontwowaythermofluidsolidcoupling
AT guangxiabei numericalanalysisofdynamiccharacteristicsofthermowellbasedontwowaythermofluidsolidcoupling