Experimental and Numerical Study Determining the Warpage Phenomenon of Thin-Wall Injection Molding

This study emphasizes the warpage phenomenon of thin-walled parts using acrylonitrile-butadiene styrene (ABS) plus polycarbonate (PC) plastics for optimal processing by thin-wall injection molding. The authors first employed the Moldflow software to analyze the runner’s balance on multicavities for...

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Bibliographic Details
Main Authors: Yueh-Tzu Huang, Chiung-Fang Huang, Bou-Yue Peng, Chun-Wei Chang, Hsing-Chung Cheng, Yi Lin, Yung-Kang Shen, Hao Wang
Format: Article
Language:English
Published: Wiley 2020-01-01
Series:Advances in Polymer Technology
Online Access:http://dx.doi.org/10.1155/2020/2914801
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Summary:This study emphasizes the warpage phenomenon of thin-walled parts using acrylonitrile-butadiene styrene (ABS) plus polycarbonate (PC) plastics for optimal processing by thin-wall injection molding. The authors first employed the Moldflow software to analyze the runner’s balance on multicavities for thin-walled parts and to simulate the warpage of thin-walled parts with thin-wall injection molding. Then, this study used those data to fabricate a real mold by computer numerical control machining. For this study, the authors fabricated thin-walled parts and measured their warpage using various process parameters (injection speed, injection pressure, mold temperature, packing time, and melt temperature) with thin-walled injection molding. Finally, the authors found that the most important processing parameter was the packing time for warpage phenomenon of thin-walled parts by thin-wall injection molding.
ISSN:0730-6679
1098-2329