Effect of Solidification Rate and Rare Earth Metal Addition on the Microstructural Characteristics and Porosity Formation in A356 Alloy

The present study was performed on A356 alloy with the main aim of investigating the effects of La and Ce additions to 356 alloys (with and without 100 ppm Sr) on the microstructure and porosity formation in these alloys. Measured amounts of La, Ce, and Sr were added to the molten alloy. The results...

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Main Authors: M. G. Mahmoud, A. M. Samuel, H. W. Doty, S. Valtierra, F. H. Samuel
Format: Article
Language:English
Published: Wiley 2017-01-01
Series:Advances in Materials Science and Engineering
Online Access:http://dx.doi.org/10.1155/2017/5086418
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author M. G. Mahmoud
A. M. Samuel
H. W. Doty
S. Valtierra
F. H. Samuel
author_facet M. G. Mahmoud
A. M. Samuel
H. W. Doty
S. Valtierra
F. H. Samuel
author_sort M. G. Mahmoud
collection DOAJ
description The present study was performed on A356 alloy with the main aim of investigating the effects of La and Ce additions to 356 alloys (with and without 100 ppm Sr) on the microstructure and porosity formation in these alloys. Measured amounts of La, Ce, and Sr were added to the molten alloy. The results showed that, in the absence of Sr, addition of La and Ce leads to an increase in the nucleation temperature of the α-Al dendritic network with a decrease in the temperature of the eutectic Si precipitation, resulting in increasing the freezing range. Addition of 100 ppm Sr results in neutralizing these effects. The presence of La or Ce in the casting has a minor effect on eutectic Si modification, in spite of the observed depression in the eutectic temperature. It should be noted that Ce is more effective than La as an alternate modifying agent. According to the atomic radius ratio, rLa/rSi is 1.604 and rCe/rSi is 1.559, theoretically, which shows that Ce is relatively more effective than La. The present findings confirm that Sr is the most dominating modification agent. Interaction between rare earth (RE) metals and Sr would reduce the effectiveness of Sr. Although modification with Sr causes the formation of shrinkage porosity, it also reacts with RE-rich intermetallics, resulting in their fragmentation.
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institution Kabale University
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language English
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publisher Wiley
record_format Article
series Advances in Materials Science and Engineering
spelling doaj-art-2b515c16c7b14600acf9e9bca997b1b62025-02-03T01:02:15ZengWileyAdvances in Materials Science and Engineering1687-84341687-84422017-01-01201710.1155/2017/50864185086418Effect of Solidification Rate and Rare Earth Metal Addition on the Microstructural Characteristics and Porosity Formation in A356 AlloyM. G. Mahmoud0A. M. Samuel1H. W. Doty2S. Valtierra3F. H. Samuel4Département des Sciences Appliquées, Université du Québec à Chicoutimi, Chicoutimi, QC, CanadaDépartement des Sciences Appliquées, Université du Québec à Chicoutimi, Chicoutimi, QC, CanadaGeneral Motors Materials Engineering, 823 Joslyn Ave., Pontiac, MI 48340, USANemak, S.A., P.O. Box 100, 66221 Garza Garcia, NL, MexicoDépartement des Sciences Appliquées, Université du Québec à Chicoutimi, Chicoutimi, QC, CanadaThe present study was performed on A356 alloy with the main aim of investigating the effects of La and Ce additions to 356 alloys (with and without 100 ppm Sr) on the microstructure and porosity formation in these alloys. Measured amounts of La, Ce, and Sr were added to the molten alloy. The results showed that, in the absence of Sr, addition of La and Ce leads to an increase in the nucleation temperature of the α-Al dendritic network with a decrease in the temperature of the eutectic Si precipitation, resulting in increasing the freezing range. Addition of 100 ppm Sr results in neutralizing these effects. The presence of La or Ce in the casting has a minor effect on eutectic Si modification, in spite of the observed depression in the eutectic temperature. It should be noted that Ce is more effective than La as an alternate modifying agent. According to the atomic radius ratio, rLa/rSi is 1.604 and rCe/rSi is 1.559, theoretically, which shows that Ce is relatively more effective than La. The present findings confirm that Sr is the most dominating modification agent. Interaction between rare earth (RE) metals and Sr would reduce the effectiveness of Sr. Although modification with Sr causes the formation of shrinkage porosity, it also reacts with RE-rich intermetallics, resulting in their fragmentation.http://dx.doi.org/10.1155/2017/5086418
spellingShingle M. G. Mahmoud
A. M. Samuel
H. W. Doty
S. Valtierra
F. H. Samuel
Effect of Solidification Rate and Rare Earth Metal Addition on the Microstructural Characteristics and Porosity Formation in A356 Alloy
Advances in Materials Science and Engineering
title Effect of Solidification Rate and Rare Earth Metal Addition on the Microstructural Characteristics and Porosity Formation in A356 Alloy
title_full Effect of Solidification Rate and Rare Earth Metal Addition on the Microstructural Characteristics and Porosity Formation in A356 Alloy
title_fullStr Effect of Solidification Rate and Rare Earth Metal Addition on the Microstructural Characteristics and Porosity Formation in A356 Alloy
title_full_unstemmed Effect of Solidification Rate and Rare Earth Metal Addition on the Microstructural Characteristics and Porosity Formation in A356 Alloy
title_short Effect of Solidification Rate and Rare Earth Metal Addition on the Microstructural Characteristics and Porosity Formation in A356 Alloy
title_sort effect of solidification rate and rare earth metal addition on the microstructural characteristics and porosity formation in a356 alloy
url http://dx.doi.org/10.1155/2017/5086418
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AT hwdoty effectofsolidificationrateandrareearthmetaladditiononthemicrostructuralcharacteristicsandporosityformationina356alloy
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