A Review of Fault Detecting Devices for Belt Conveyor Idlers

The shift towards automated inspection methods represents considerable progress in conveyor system maintenance, enhancing safety and efficiency while posing challenges in data analysis and implementation costs. This study critically analyses sensor technologies and inspection methods for detecting f...

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Main Authors: Fahad Alharbi, Suhuai Luo
Format: Article
Language:English
Published: Universitas Negeri Malang 2024-03-01
Series:Journal of Mechanical Engineering Science and Technology
Subjects:
Online Access:https://journal2.um.ac.id/index.php/jmest/article/view/49573
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author Fahad Alharbi
Suhuai Luo
author_facet Fahad Alharbi
Suhuai Luo
author_sort Fahad Alharbi
collection DOAJ
description The shift towards automated inspection methods represents considerable progress in conveyor system maintenance, enhancing safety and efficiency while posing challenges in data analysis and implementation costs. This study critically analyses sensor technologies and inspection methods for detecting faults in conveyor belt idlers, highlighting their essential role in preserving the operational integrity of industrial conveyor systems. By synthesizing various research findings, the study assesses the effectiveness of different sensor devices in identifying defects, including built-in sensors, fixed sensor options like acoustic, ultrasonic sensors, cameras, accelerometers, and Distributed Optical Fibre Sensors (DOFS), as well as mobile sensor systems. Our findings emphasize the accuracy of robot-based systems in identifying bearing defects, the comprehensive coverage provided by drones for medium-scale inspections, the constant monitoring offered by integrated idler sensors, and the ability of fixed sensors to detect mechanical faults despite environmental challenges. This research adds to the ongoing discussion on enhancing conveyor system dependability through technological advancements, providing insights into potential future developments that could further refine maintenance strategies in the sector.
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institution Kabale University
issn 2580-0817
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language English
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publisher Universitas Negeri Malang
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spelling doaj-art-2b3ac40d9eb4475cacc1231f9b5b1b872025-02-04T00:25:57ZengUniversitas Negeri MalangJournal of Mechanical Engineering Science and Technology2580-08172580-24022024-03-0181395310.17977/um016v8i12024p03911187A Review of Fault Detecting Devices for Belt Conveyor IdlersFahad Alharbi0Suhuai Luo11 School of Information and Physical Sciences, The University of Newcastle, Newcastle, NSW 2308, Australia 2 Department of Information Technology, College of Computers and Information Technology, Taif University, P.O. Box 11099, Taif 21944, Saudi ArabiaSchool of Information and Physical Sciences, The University of Newcastle, Newcastle, NSW 2308, AustraliaThe shift towards automated inspection methods represents considerable progress in conveyor system maintenance, enhancing safety and efficiency while posing challenges in data analysis and implementation costs. This study critically analyses sensor technologies and inspection methods for detecting faults in conveyor belt idlers, highlighting their essential role in preserving the operational integrity of industrial conveyor systems. By synthesizing various research findings, the study assesses the effectiveness of different sensor devices in identifying defects, including built-in sensors, fixed sensor options like acoustic, ultrasonic sensors, cameras, accelerometers, and Distributed Optical Fibre Sensors (DOFS), as well as mobile sensor systems. Our findings emphasize the accuracy of robot-based systems in identifying bearing defects, the comprehensive coverage provided by drones for medium-scale inspections, the constant monitoring offered by integrated idler sensors, and the ability of fixed sensors to detect mechanical faults despite environmental challenges. This research adds to the ongoing discussion on enhancing conveyor system dependability through technological advancements, providing insights into potential future developments that could further refine maintenance strategies in the sector.https://journal2.um.ac.id/index.php/jmest/article/view/49573conveyor idler inspection, sensor technologies, fault detection and diagnosis, sensor devices, inspection devices
spellingShingle Fahad Alharbi
Suhuai Luo
A Review of Fault Detecting Devices for Belt Conveyor Idlers
Journal of Mechanical Engineering Science and Technology
conveyor idler inspection, sensor technologies, fault detection and diagnosis, sensor devices, inspection devices
title A Review of Fault Detecting Devices for Belt Conveyor Idlers
title_full A Review of Fault Detecting Devices for Belt Conveyor Idlers
title_fullStr A Review of Fault Detecting Devices for Belt Conveyor Idlers
title_full_unstemmed A Review of Fault Detecting Devices for Belt Conveyor Idlers
title_short A Review of Fault Detecting Devices for Belt Conveyor Idlers
title_sort review of fault detecting devices for belt conveyor idlers
topic conveyor idler inspection, sensor technologies, fault detection and diagnosis, sensor devices, inspection devices
url https://journal2.um.ac.id/index.php/jmest/article/view/49573
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