Improvement of overall equipment efficiency with root cause analysis and TPM strategy: a case study

Nowadays, industrial businesses are more aware of the value of machine maintenance, and more especially, the adoption of an effective maintenance strategy. Total Productive Maintenance (TPM), which involves everyday chores involving the entire workforce, increases equipment efficiency, prevents brea...

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Main Author: Ahsanul Abedin
Format: Article
Language:English
Published: Ayandegan Institute of Higher Education, 2023-09-01
Series:International Journal of Research in Industrial Engineering
Subjects:
Online Access:https://www.riejournal.com/article_180277_99a37ad1b38454755fc6a29e6e83251d.pdf
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author Ahsanul Abedin
author_facet Ahsanul Abedin
author_sort Ahsanul Abedin
collection DOAJ
description Nowadays, industrial businesses are more aware of the value of machine maintenance, and more especially, the adoption of an effective maintenance strategy. Total Productive Maintenance (TPM), which involves everyday chores involving the entire workforce, increases equipment efficiency, prevents breakdowns, and promotes autonomous operator maintenance. TPM is a fantastic technique for maintaining buildings and machines. This article provides research and a review of TPM implementation in an RMG Industry to help enhance Overall Equipment Effectiveness (OEE). Data from the past have been studied, and the findings obtained in terms of motivated employees, improved OEE, and a decrease in the number of rejects/accidents on the production line are fairly positive. The methodology calls for gradually applying lean principles, Autonomous Maintenance (AM), 5S, and planned maintenance. After TPM deployment on the critical machine, improvements in availability, performance, and quality are seen boosting the overall efficacy of the equipment. A comparison of OEE before and after implementation demonstrates the effectiveness of TPM deployment throughout the industry.
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institution Kabale University
issn 2783-1337
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language English
publishDate 2023-09-01
publisher Ayandegan Institute of Higher Education,
record_format Article
series International Journal of Research in Industrial Engineering
spelling doaj-art-2a7515d5fdc64273a1ed06c08d87997b2025-01-30T15:09:57ZengAyandegan Institute of Higher Education,International Journal of Research in Industrial Engineering2783-13372717-29372023-09-0112320522010.22105/riej.2023.393216.1388180277Improvement of overall equipment efficiency with root cause analysis and TPM strategy: a case studyAhsanul Abedin0Khulna University of Engineering and Technology, Khulna9203.Nowadays, industrial businesses are more aware of the value of machine maintenance, and more especially, the adoption of an effective maintenance strategy. Total Productive Maintenance (TPM), which involves everyday chores involving the entire workforce, increases equipment efficiency, prevents breakdowns, and promotes autonomous operator maintenance. TPM is a fantastic technique for maintaining buildings and machines. This article provides research and a review of TPM implementation in an RMG Industry to help enhance Overall Equipment Effectiveness (OEE). Data from the past have been studied, and the findings obtained in terms of motivated employees, improved OEE, and a decrease in the number of rejects/accidents on the production line are fairly positive. The methodology calls for gradually applying lean principles, Autonomous Maintenance (AM), 5S, and planned maintenance. After TPM deployment on the critical machine, improvements in availability, performance, and quality are seen boosting the overall efficacy of the equipment. A comparison of OEE before and after implementation demonstrates the effectiveness of TPM deployment throughout the industry.https://www.riejournal.com/article_180277_99a37ad1b38454755fc6a29e6e83251d.pdfoverall equipment effectivenessrcatotal productive maintenance5s
spellingShingle Ahsanul Abedin
Improvement of overall equipment efficiency with root cause analysis and TPM strategy: a case study
International Journal of Research in Industrial Engineering
overall equipment effectiveness
rca
total productive maintenance
5s
title Improvement of overall equipment efficiency with root cause analysis and TPM strategy: a case study
title_full Improvement of overall equipment efficiency with root cause analysis and TPM strategy: a case study
title_fullStr Improvement of overall equipment efficiency with root cause analysis and TPM strategy: a case study
title_full_unstemmed Improvement of overall equipment efficiency with root cause analysis and TPM strategy: a case study
title_short Improvement of overall equipment efficiency with root cause analysis and TPM strategy: a case study
title_sort improvement of overall equipment efficiency with root cause analysis and tpm strategy a case study
topic overall equipment effectiveness
rca
total productive maintenance
5s
url https://www.riejournal.com/article_180277_99a37ad1b38454755fc6a29e6e83251d.pdf
work_keys_str_mv AT ahsanulabedin improvementofoverallequipmentefficiencywithrootcauseanalysisandtpmstrategyacasestudy