Full-Digital Manni Telescopic Herbst: structural innovation and digital manufacturing

IntroductionSkeletal Class II malocclusion, commonly characterized by mandibular retrusion, affects a significant portion of the population and presents challenges in orthodontic correction. The Herbst Appliance has long been used for mandibular advancement, but traditional designs often lead to und...

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Main Authors: Andrea Boggio, Mauro Cozzani, Fabrizio Anelli, Giorgio Gastaldi, Antonio Manni
Format: Article
Language:English
Published: Frontiers Media S.A. 2025-07-01
Series:Frontiers in Dental Medicine
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Online Access:https://www.frontiersin.org/articles/10.3389/fdmed.2025.1639784/full
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author Andrea Boggio
Andrea Boggio
Mauro Cozzani
Mauro Cozzani
Fabrizio Anelli
Giorgio Gastaldi
Antonio Manni
Antonio Manni
author_facet Andrea Boggio
Andrea Boggio
Mauro Cozzani
Mauro Cozzani
Fabrizio Anelli
Giorgio Gastaldi
Antonio Manni
Antonio Manni
author_sort Andrea Boggio
collection DOAJ
description IntroductionSkeletal Class II malocclusion, commonly characterized by mandibular retrusion, affects a significant portion of the population and presents challenges in orthodontic correction. The Herbst Appliance has long been used for mandibular advancement, but traditional designs often lead to undesirable dental side effects and mechanical complications. This paper introduces the structural innovation and digital manufacturing of Full Digital Manni Telescopic Herbst (MTH) Appliance, a structurally innovative and digitally manufactured system aimed at enhancing clinical outcomes and reducing treatment failures.Materials and equipmentUtilizing a fully digital workflow, including CAD/CAM design, intraoral scanning, and additive manufacturing, the MTH appliance integrates a full-coverage mandibular splint, digitally designed and precision-engineered maxillary and mandibular components.ResultsThe clinical implementation of the MTH appliance demonstrates excellent fit and high mechanical reliability, reducing lower incisor proclination and offering a proper vertical control. Complications such as debonding or fractures can be significantly reduced and digital reproducibility allows for fast component replacement when needed.Discussion and conclusionThis design improves skeletal correction by enhancing anchorage, minimizing lower incisor proclination, and allowing precise vertical and sagittal control. The digital workflow not only improves fabrication accuracy and patient comfort but also facilitates easy component replacement and reduced chairside time. The MTH appliance sets a new benchmark in Class II treatment, blending digital precision with biomechanical effectiveness.
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spelling doaj-art-28f94de07c614966b6f2d48e778117c12025-08-20T03:29:44ZengFrontiers Media S.A.Frontiers in Dental Medicine2673-49152025-07-01610.3389/fdmed.2025.16397841639784Full-Digital Manni Telescopic Herbst: structural innovation and digital manufacturingAndrea Boggio0Andrea Boggio1Mauro Cozzani2Mauro Cozzani3Fabrizio Anelli4Giorgio Gastaldi5Antonio Manni6Antonio Manni7Department of Dentistry, Vita-Salute San Raffaele University, Milan, ItalyIstituto Giuseppe Cozzani, La Spezia, ItalyDepartment of Dentistry, Vita-Salute San Raffaele University, Milan, ItalyIstituto Giuseppe Cozzani, La Spezia, ItalyDepartment of Dentistry, Vita-Salute San Raffaele University, Milan, ItalyDepartment of Dentistry, Vita-Salute San Raffaele University, Milan, ItalyDepartment of Dentistry, Vita-Salute San Raffaele University, Milan, ItalyIstituto Giuseppe Cozzani, La Spezia, ItalyIntroductionSkeletal Class II malocclusion, commonly characterized by mandibular retrusion, affects a significant portion of the population and presents challenges in orthodontic correction. The Herbst Appliance has long been used for mandibular advancement, but traditional designs often lead to undesirable dental side effects and mechanical complications. This paper introduces the structural innovation and digital manufacturing of Full Digital Manni Telescopic Herbst (MTH) Appliance, a structurally innovative and digitally manufactured system aimed at enhancing clinical outcomes and reducing treatment failures.Materials and equipmentUtilizing a fully digital workflow, including CAD/CAM design, intraoral scanning, and additive manufacturing, the MTH appliance integrates a full-coverage mandibular splint, digitally designed and precision-engineered maxillary and mandibular components.ResultsThe clinical implementation of the MTH appliance demonstrates excellent fit and high mechanical reliability, reducing lower incisor proclination and offering a proper vertical control. Complications such as debonding or fractures can be significantly reduced and digital reproducibility allows for fast component replacement when needed.Discussion and conclusionThis design improves skeletal correction by enhancing anchorage, minimizing lower incisor proclination, and allowing precise vertical and sagittal control. The digital workflow not only improves fabrication accuracy and patient comfort but also facilitates easy component replacement and reduced chairside time. The MTH appliance sets a new benchmark in Class II treatment, blending digital precision with biomechanical effectiveness.https://www.frontiersin.org/articles/10.3389/fdmed.2025.1639784/fullClass IIHerbstdigitalfunctional treatmentmanufacturing
spellingShingle Andrea Boggio
Andrea Boggio
Mauro Cozzani
Mauro Cozzani
Fabrizio Anelli
Giorgio Gastaldi
Antonio Manni
Antonio Manni
Full-Digital Manni Telescopic Herbst: structural innovation and digital manufacturing
Frontiers in Dental Medicine
Class II
Herbst
digital
functional treatment
manufacturing
title Full-Digital Manni Telescopic Herbst: structural innovation and digital manufacturing
title_full Full-Digital Manni Telescopic Herbst: structural innovation and digital manufacturing
title_fullStr Full-Digital Manni Telescopic Herbst: structural innovation and digital manufacturing
title_full_unstemmed Full-Digital Manni Telescopic Herbst: structural innovation and digital manufacturing
title_short Full-Digital Manni Telescopic Herbst: structural innovation and digital manufacturing
title_sort full digital manni telescopic herbst structural innovation and digital manufacturing
topic Class II
Herbst
digital
functional treatment
manufacturing
url https://www.frontiersin.org/articles/10.3389/fdmed.2025.1639784/full
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