A Contemporary Review on Friction Stir Welding of Circular Pipe Joints and the Influence of Fixtures on This Process

The permanent metal joining processes play a vital role in assembling the complex aluminium structures of the aerospace, automotive, marine, and oil industries. The invention of friction stir welding (FSW) redefined the mechanism of metal joining to produce high-quality welds by eliminating the cons...

Full description

Saved in:
Bibliographic Details
Main Authors: S. M. Senthil, M. Bhuvanesh Kumar, Milon Selvam Dennison
Format: Article
Language:English
Published: Wiley 2022-01-01
Series:Advances in Materials Science and Engineering
Online Access:http://dx.doi.org/10.1155/2022/1311292
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1832558571830640640
author S. M. Senthil
M. Bhuvanesh Kumar
Milon Selvam Dennison
author_facet S. M. Senthil
M. Bhuvanesh Kumar
Milon Selvam Dennison
author_sort S. M. Senthil
collection DOAJ
description The permanent metal joining processes play a vital role in assembling the complex aluminium structures of the aerospace, automotive, marine, and oil industries. The invention of friction stir welding (FSW) redefined the mechanism of metal joining to produce high-quality welds by eliminating the consumption of electrodes and shielding gases, resulting in economical processes. Research works still lack to explore the application of FSW in complex geometries. In this view, the present work reports a critical review of various geometries welded by FSW, mainly circular geometries that are majorly used in the oil and gas industries. The various aspects of the FSW of pipes, such as process facilitation, process parameters, tool material selection, and tool design selection are discussed. The paper also presents insights into the parameters responsible for the weld quality, the feasibility of optimization techniques, and the status of various fixture arrangements. The facilitation requisites for FSW of pipes are also provided based on the reviews made. The review concludes by discussing the challenges associated with the FSW of pipes, economic aspects, and future research directions.
format Article
id doaj-art-25e903777604420bb944f20de04a0501
institution Kabale University
issn 1687-8442
language English
publishDate 2022-01-01
publisher Wiley
record_format Article
series Advances in Materials Science and Engineering
spelling doaj-art-25e903777604420bb944f20de04a05012025-02-03T01:32:03ZengWileyAdvances in Materials Science and Engineering1687-84422022-01-01202210.1155/2022/1311292A Contemporary Review on Friction Stir Welding of Circular Pipe Joints and the Influence of Fixtures on This ProcessS. M. Senthil0M. Bhuvanesh Kumar1Milon Selvam Dennison2Department of Mechanical EngineeringDepartment of Mechanical EngineeringDepartment of Mechanical EngineeringThe permanent metal joining processes play a vital role in assembling the complex aluminium structures of the aerospace, automotive, marine, and oil industries. The invention of friction stir welding (FSW) redefined the mechanism of metal joining to produce high-quality welds by eliminating the consumption of electrodes and shielding gases, resulting in economical processes. Research works still lack to explore the application of FSW in complex geometries. In this view, the present work reports a critical review of various geometries welded by FSW, mainly circular geometries that are majorly used in the oil and gas industries. The various aspects of the FSW of pipes, such as process facilitation, process parameters, tool material selection, and tool design selection are discussed. The paper also presents insights into the parameters responsible for the weld quality, the feasibility of optimization techniques, and the status of various fixture arrangements. The facilitation requisites for FSW of pipes are also provided based on the reviews made. The review concludes by discussing the challenges associated with the FSW of pipes, economic aspects, and future research directions.http://dx.doi.org/10.1155/2022/1311292
spellingShingle S. M. Senthil
M. Bhuvanesh Kumar
Milon Selvam Dennison
A Contemporary Review on Friction Stir Welding of Circular Pipe Joints and the Influence of Fixtures on This Process
Advances in Materials Science and Engineering
title A Contemporary Review on Friction Stir Welding of Circular Pipe Joints and the Influence of Fixtures on This Process
title_full A Contemporary Review on Friction Stir Welding of Circular Pipe Joints and the Influence of Fixtures on This Process
title_fullStr A Contemporary Review on Friction Stir Welding of Circular Pipe Joints and the Influence of Fixtures on This Process
title_full_unstemmed A Contemporary Review on Friction Stir Welding of Circular Pipe Joints and the Influence of Fixtures on This Process
title_short A Contemporary Review on Friction Stir Welding of Circular Pipe Joints and the Influence of Fixtures on This Process
title_sort contemporary review on friction stir welding of circular pipe joints and the influence of fixtures on this process
url http://dx.doi.org/10.1155/2022/1311292
work_keys_str_mv AT smsenthil acontemporaryreviewonfrictionstirweldingofcircularpipejointsandtheinfluenceoffixturesonthisprocess
AT mbhuvaneshkumar acontemporaryreviewonfrictionstirweldingofcircularpipejointsandtheinfluenceoffixturesonthisprocess
AT milonselvamdennison acontemporaryreviewonfrictionstirweldingofcircularpipejointsandtheinfluenceoffixturesonthisprocess
AT smsenthil contemporaryreviewonfrictionstirweldingofcircularpipejointsandtheinfluenceoffixturesonthisprocess
AT mbhuvaneshkumar contemporaryreviewonfrictionstirweldingofcircularpipejointsandtheinfluenceoffixturesonthisprocess
AT milonselvamdennison contemporaryreviewonfrictionstirweldingofcircularpipejointsandtheinfluenceoffixturesonthisprocess