Chemical Equilibrium and Energy Consumption Analysis on Biomass and Iron Oxides Direct Reduction Ironmaking Process

Biomass ironmaking is crucial for carbon reduction in the ironmaking industry. To understand this process better, the iron production capacity and energy requirements of biomass were studied. A thermodynamic equilibrium model and energy consumption model for the biomass and iron oxide reduction syst...

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Main Authors: Guanyong Sun, Chihao Guo, Hui Ma, Wenlong Xu, Le Wang
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Metals
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Online Access:https://www.mdpi.com/2075-4701/15/1/57
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author Guanyong Sun
Chihao Guo
Hui Ma
Wenlong Xu
Le Wang
author_facet Guanyong Sun
Chihao Guo
Hui Ma
Wenlong Xu
Le Wang
author_sort Guanyong Sun
collection DOAJ
description Biomass ironmaking is crucial for carbon reduction in the ironmaking industry. To understand this process better, the iron production capacity and energy requirements of biomass were studied. A thermodynamic equilibrium model and energy consumption model for the biomass and iron oxide reduction system at 100–1300 °C was established by the minimum free Gibbs energy method. The effects of factors such as biomass type, temperature, and initial amount of iron oxide on the system were analyzed. The research results indicated that the maximum ironmaking capacity of biomass was determined by the element content of carbon, hydrogen and oxygen in biomass and temperature. The equilibrium H<sub>2</sub>/(H<sub>2</sub> + H<sub>2</sub>O) and CO/(CO + CO<sub>2</sub>) at the maximum iron yield were affected not by the biomass species and element content, but by temperature. The reduction capacity of the ten selected biomass types decreased with a temperature increase from 700 °C to 1300 °C. For the 1 kg of pine sawdust and iron oxide system, the maximum equilibrium state amount of metallic iron was 23.05 mol at 718 °C, and the minimum system energy consumption per ton Fe was 1.16 GJ at 800 °C and 1.18 GJ at 900 °C. These research results will provide a key basis for a deeper understanding of the intrinsic mechanism of biomass ironmaking.
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spelling doaj-art-25bf7e1045184aad8ab7407c962c79fb2025-01-24T13:41:32ZengMDPI AGMetals2075-47012025-01-011515710.3390/met15010057Chemical Equilibrium and Energy Consumption Analysis on Biomass and Iron Oxides Direct Reduction Ironmaking ProcessGuanyong Sun0Chihao Guo1Hui Ma2Wenlong Xu3Le Wang4BGRIMM Technology Group, Beijing 100160, ChinaBGRIMM Technology Group, Beijing 100160, ChinaBGRIMM Technology Group, Beijing 100160, ChinaBGRIMM Technology Group, Beijing 100160, ChinaBGRIMM Technology Group, Beijing 100160, ChinaBiomass ironmaking is crucial for carbon reduction in the ironmaking industry. To understand this process better, the iron production capacity and energy requirements of biomass were studied. A thermodynamic equilibrium model and energy consumption model for the biomass and iron oxide reduction system at 100–1300 °C was established by the minimum free Gibbs energy method. The effects of factors such as biomass type, temperature, and initial amount of iron oxide on the system were analyzed. The research results indicated that the maximum ironmaking capacity of biomass was determined by the element content of carbon, hydrogen and oxygen in biomass and temperature. The equilibrium H<sub>2</sub>/(H<sub>2</sub> + H<sub>2</sub>O) and CO/(CO + CO<sub>2</sub>) at the maximum iron yield were affected not by the biomass species and element content, but by temperature. The reduction capacity of the ten selected biomass types decreased with a temperature increase from 700 °C to 1300 °C. For the 1 kg of pine sawdust and iron oxide system, the maximum equilibrium state amount of metallic iron was 23.05 mol at 718 °C, and the minimum system energy consumption per ton Fe was 1.16 GJ at 800 °C and 1.18 GJ at 900 °C. These research results will provide a key basis for a deeper understanding of the intrinsic mechanism of biomass ironmaking.https://www.mdpi.com/2075-4701/15/1/57biomass ironmakingequilibrium gas concentrationthermodynamic equilibrium modelenergy consumptionreaction enthalpyminimized Gibbs free energy method
spellingShingle Guanyong Sun
Chihao Guo
Hui Ma
Wenlong Xu
Le Wang
Chemical Equilibrium and Energy Consumption Analysis on Biomass and Iron Oxides Direct Reduction Ironmaking Process
Metals
biomass ironmaking
equilibrium gas concentration
thermodynamic equilibrium model
energy consumption
reaction enthalpy
minimized Gibbs free energy method
title Chemical Equilibrium and Energy Consumption Analysis on Biomass and Iron Oxides Direct Reduction Ironmaking Process
title_full Chemical Equilibrium and Energy Consumption Analysis on Biomass and Iron Oxides Direct Reduction Ironmaking Process
title_fullStr Chemical Equilibrium and Energy Consumption Analysis on Biomass and Iron Oxides Direct Reduction Ironmaking Process
title_full_unstemmed Chemical Equilibrium and Energy Consumption Analysis on Biomass and Iron Oxides Direct Reduction Ironmaking Process
title_short Chemical Equilibrium and Energy Consumption Analysis on Biomass and Iron Oxides Direct Reduction Ironmaking Process
title_sort chemical equilibrium and energy consumption analysis on biomass and iron oxides direct reduction ironmaking process
topic biomass ironmaking
equilibrium gas concentration
thermodynamic equilibrium model
energy consumption
reaction enthalpy
minimized Gibbs free energy method
url https://www.mdpi.com/2075-4701/15/1/57
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AT huima chemicalequilibriumandenergyconsumptionanalysisonbiomassandironoxidesdirectreductionironmakingprocess
AT wenlongxu chemicalequilibriumandenergyconsumptionanalysisonbiomassandironoxidesdirectreductionironmakingprocess
AT lewang chemicalequilibriumandenergyconsumptionanalysisonbiomassandironoxidesdirectreductionironmakingprocess