Design of the robot mechanism for quality acceptance of insulator installation in 500 kV transmission lines

ObjectiveAiming at the work problem of installation quality acceptance of horizontal glass insulators in 500 kV transmission lines, a design scheme of a robot mechanism for insulator installation quality acceptance was proposed.MethodsFirstly, a three-dimensional model of the insulator acceptance ro...

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Main Authors: LI Yu, ZHANG Zhongjie, ZHOU Xiaofa, CHEN Shufan, SUN Boyang, XIA Yanfeng, FAN Diqing, FANG Yu
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Transmission 2025-01-01
Series:Jixie chuandong
Subjects:
Online Access:http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2025.01.007
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author LI Yu
ZHANG Zhongjie
ZHOU Xiaofa
CHEN Shufan
SUN Boyang
XIA Yanfeng
FAN Diqing
FANG Yu
author_facet LI Yu
ZHANG Zhongjie
ZHOU Xiaofa
CHEN Shufan
SUN Boyang
XIA Yanfeng
FAN Diqing
FANG Yu
author_sort LI Yu
collection DOAJ
description ObjectiveAiming at the work problem of installation quality acceptance of horizontal glass insulators in 500 kV transmission lines, a design scheme of a robot mechanism for insulator installation quality acceptance was proposed.MethodsFirstly, a three-dimensional model of the insulator acceptance robot was established based on the operating environment. The D-H parameter method was used to conduct forward kinematics analysis of the detection structure. Then, in order to solve the problem of the robot’s stable crawling on insulator strings with different tilt angles, the optimization of the robot’s driving structure was carried out, and kinematic simulations were carried out on insulator strings with three different tilt angles of 5°, 10° and 15°. Finally, the longitudinal and lateral stability of the optimized crawler robot were analyzed, and the force of the shock absorbing spring was simulated and analyzed.ResultsThe simulation results show that compared with the multi-wheeled drive structure, the stability of the robot’s center of mass in the crawler drive structure in the <italic>Z-</italic>axis speed is increased by 84.73%, 75.76%, and 73.70% respectively; the stability of the<italic> X</italic>-axis offset distance is increased by 40.47%, 44.21%, and 74.14% respectively, verifying that the optimized robot has better stability. The proposed scheme provides theoretical support for the overall design of the subsequent insulator robot.
format Article
id doaj-art-25334cc8f3b24501a583b5d1c272532b
institution Kabale University
issn 1004-2539
language zho
publishDate 2025-01-01
publisher Editorial Office of Journal of Mechanical Transmission
record_format Article
series Jixie chuandong
spelling doaj-art-25334cc8f3b24501a583b5d1c272532b2025-01-25T19:01:09ZzhoEditorial Office of Journal of Mechanical TransmissionJixie chuandong1004-25392025-01-0149536381411128Design of the robot mechanism for quality acceptance of insulator installation in 500 kV transmission linesLI YuZHANG ZhongjieZHOU XiaofaCHEN ShufanSUN BoyangXIA YanfengFAN DiqingFANG YuObjectiveAiming at the work problem of installation quality acceptance of horizontal glass insulators in 500 kV transmission lines, a design scheme of a robot mechanism for insulator installation quality acceptance was proposed.MethodsFirstly, a three-dimensional model of the insulator acceptance robot was established based on the operating environment. The D-H parameter method was used to conduct forward kinematics analysis of the detection structure. Then, in order to solve the problem of the robot’s stable crawling on insulator strings with different tilt angles, the optimization of the robot’s driving structure was carried out, and kinematic simulations were carried out on insulator strings with three different tilt angles of 5°, 10° and 15°. Finally, the longitudinal and lateral stability of the optimized crawler robot were analyzed, and the force of the shock absorbing spring was simulated and analyzed.ResultsThe simulation results show that compared with the multi-wheeled drive structure, the stability of the robot’s center of mass in the crawler drive structure in the <italic>Z-</italic>axis speed is increased by 84.73%, 75.76%, and 73.70% respectively; the stability of the<italic> X</italic>-axis offset distance is increased by 40.47%, 44.21%, and 74.14% respectively, verifying that the optimized robot has better stability. The proposed scheme provides theoretical support for the overall design of the subsequent insulator robot.http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2025.01.007500 kV transmission lineGlass insulator stringD-H parameter methodCrawler drive structureSimulation analysis
spellingShingle LI Yu
ZHANG Zhongjie
ZHOU Xiaofa
CHEN Shufan
SUN Boyang
XIA Yanfeng
FAN Diqing
FANG Yu
Design of the robot mechanism for quality acceptance of insulator installation in 500 kV transmission lines
Jixie chuandong
500 kV transmission line
Glass insulator string
D-H parameter method
Crawler drive structure
Simulation analysis
title Design of the robot mechanism for quality acceptance of insulator installation in 500 kV transmission lines
title_full Design of the robot mechanism for quality acceptance of insulator installation in 500 kV transmission lines
title_fullStr Design of the robot mechanism for quality acceptance of insulator installation in 500 kV transmission lines
title_full_unstemmed Design of the robot mechanism for quality acceptance of insulator installation in 500 kV transmission lines
title_short Design of the robot mechanism for quality acceptance of insulator installation in 500 kV transmission lines
title_sort design of the robot mechanism for quality acceptance of insulator installation in 500 kv transmission lines
topic 500 kV transmission line
Glass insulator string
D-H parameter method
Crawler drive structure
Simulation analysis
url http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2025.01.007
work_keys_str_mv AT liyu designoftherobotmechanismforqualityacceptanceofinsulatorinstallationin500kvtransmissionlines
AT zhangzhongjie designoftherobotmechanismforqualityacceptanceofinsulatorinstallationin500kvtransmissionlines
AT zhouxiaofa designoftherobotmechanismforqualityacceptanceofinsulatorinstallationin500kvtransmissionlines
AT chenshufan designoftherobotmechanismforqualityacceptanceofinsulatorinstallationin500kvtransmissionlines
AT sunboyang designoftherobotmechanismforqualityacceptanceofinsulatorinstallationin500kvtransmissionlines
AT xiayanfeng designoftherobotmechanismforqualityacceptanceofinsulatorinstallationin500kvtransmissionlines
AT fandiqing designoftherobotmechanismforqualityacceptanceofinsulatorinstallationin500kvtransmissionlines
AT fangyu designoftherobotmechanismforqualityacceptanceofinsulatorinstallationin500kvtransmissionlines