Effects of Zinc-Free Processing Aids on Silica-Reinforced Tread Compounds for Green Tires

With the development of “green tires” in the tire industry, the conventional carbon black filler that is used in tread formulations is being replaced with silica. Generally, this requires the addition of a processing aid, containing zinc ion, which acts as a lubricant and dispersing agent. However,...

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Main Authors: Nam Chul Kim, Sung Ho Song
Format: Article
Language:English
Published: Wiley 2019-01-01
Series:International Journal of Polymer Science
Online Access:http://dx.doi.org/10.1155/2019/9123635
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author Nam Chul Kim
Sung Ho Song
author_facet Nam Chul Kim
Sung Ho Song
author_sort Nam Chul Kim
collection DOAJ
description With the development of “green tires” in the tire industry, the conventional carbon black filler that is used in tread formulations is being replaced with silica. Generally, this requires the addition of a processing aid, containing zinc ion, which acts as a lubricant and dispersing agent. However, because zinc is a heavy metal, zinc-free processing aids (ZFAs) are required to satisfy worldwide environmental concerns. We present herein a series of catalytically synthesized ZFAs and evaluate the effects of replacing zinc ion-containing processing aids (ZCAs) on a silica tread formulation. Interestingly, replacing ZCA with ZFA in a two parts per hundred rubber (phr) by weight formulation improved both its tensile strength and elongation by as much as 31% and 20%, respectively. ZFA-rubber formulations also exhibited a twofold enhancement in fatigue properties over those of ZCA-rubber formulations. Furthermore, pneumatic tires were fabricated from our ZFA-rubber formulation and compared against tires containing ZCAs. The ZFA-rubber composite exhibited improved dry and wet braking and rolling resistance due to enhanced dispersion of silica in the rubber matrix. These results show that rubber composites prepared with ZFAs may be promising in tire engineering applications.
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spelling doaj-art-24ae1673f8db468681221a48c544ab992025-02-03T06:42:10ZengWileyInternational Journal of Polymer Science1687-94221687-94302019-01-01201910.1155/2019/91236359123635Effects of Zinc-Free Processing Aids on Silica-Reinforced Tread Compounds for Green TiresNam Chul Kim0Sung Ho Song1Division of Advanced Materials Engineering, Kongju National University, Chungnam 32588, Republic of KoreaDivision of Advanced Materials Engineering, Kongju National University, Chungnam 32588, Republic of KoreaWith the development of “green tires” in the tire industry, the conventional carbon black filler that is used in tread formulations is being replaced with silica. Generally, this requires the addition of a processing aid, containing zinc ion, which acts as a lubricant and dispersing agent. However, because zinc is a heavy metal, zinc-free processing aids (ZFAs) are required to satisfy worldwide environmental concerns. We present herein a series of catalytically synthesized ZFAs and evaluate the effects of replacing zinc ion-containing processing aids (ZCAs) on a silica tread formulation. Interestingly, replacing ZCA with ZFA in a two parts per hundred rubber (phr) by weight formulation improved both its tensile strength and elongation by as much as 31% and 20%, respectively. ZFA-rubber formulations also exhibited a twofold enhancement in fatigue properties over those of ZCA-rubber formulations. Furthermore, pneumatic tires were fabricated from our ZFA-rubber formulation and compared against tires containing ZCAs. The ZFA-rubber composite exhibited improved dry and wet braking and rolling resistance due to enhanced dispersion of silica in the rubber matrix. These results show that rubber composites prepared with ZFAs may be promising in tire engineering applications.http://dx.doi.org/10.1155/2019/9123635
spellingShingle Nam Chul Kim
Sung Ho Song
Effects of Zinc-Free Processing Aids on Silica-Reinforced Tread Compounds for Green Tires
International Journal of Polymer Science
title Effects of Zinc-Free Processing Aids on Silica-Reinforced Tread Compounds for Green Tires
title_full Effects of Zinc-Free Processing Aids on Silica-Reinforced Tread Compounds for Green Tires
title_fullStr Effects of Zinc-Free Processing Aids on Silica-Reinforced Tread Compounds for Green Tires
title_full_unstemmed Effects of Zinc-Free Processing Aids on Silica-Reinforced Tread Compounds for Green Tires
title_short Effects of Zinc-Free Processing Aids on Silica-Reinforced Tread Compounds for Green Tires
title_sort effects of zinc free processing aids on silica reinforced tread compounds for green tires
url http://dx.doi.org/10.1155/2019/9123635
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AT sunghosong effectsofzincfreeprocessingaidsonsilicareinforcedtreadcompoundsforgreentires