Effects of Zinc-Free Processing Aids on Silica-Reinforced Tread Compounds for Green Tires
With the development of “green tires” in the tire industry, the conventional carbon black filler that is used in tread formulations is being replaced with silica. Generally, this requires the addition of a processing aid, containing zinc ion, which acts as a lubricant and dispersing agent. However,...
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Wiley
2019-01-01
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Series: | International Journal of Polymer Science |
Online Access: | http://dx.doi.org/10.1155/2019/9123635 |
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author | Nam Chul Kim Sung Ho Song |
author_facet | Nam Chul Kim Sung Ho Song |
author_sort | Nam Chul Kim |
collection | DOAJ |
description | With the development of “green tires” in the tire industry, the conventional carbon black filler that is used in tread formulations is being replaced with silica. Generally, this requires the addition of a processing aid, containing zinc ion, which acts as a lubricant and dispersing agent. However, because zinc is a heavy metal, zinc-free processing aids (ZFAs) are required to satisfy worldwide environmental concerns. We present herein a series of catalytically synthesized ZFAs and evaluate the effects of replacing zinc ion-containing processing aids (ZCAs) on a silica tread formulation. Interestingly, replacing ZCA with ZFA in a two parts per hundred rubber (phr) by weight formulation improved both its tensile strength and elongation by as much as 31% and 20%, respectively. ZFA-rubber formulations also exhibited a twofold enhancement in fatigue properties over those of ZCA-rubber formulations. Furthermore, pneumatic tires were fabricated from our ZFA-rubber formulation and compared against tires containing ZCAs. The ZFA-rubber composite exhibited improved dry and wet braking and rolling resistance due to enhanced dispersion of silica in the rubber matrix. These results show that rubber composites prepared with ZFAs may be promising in tire engineering applications. |
format | Article |
id | doaj-art-24ae1673f8db468681221a48c544ab99 |
institution | Kabale University |
issn | 1687-9422 1687-9430 |
language | English |
publishDate | 2019-01-01 |
publisher | Wiley |
record_format | Article |
series | International Journal of Polymer Science |
spelling | doaj-art-24ae1673f8db468681221a48c544ab992025-02-03T06:42:10ZengWileyInternational Journal of Polymer Science1687-94221687-94302019-01-01201910.1155/2019/91236359123635Effects of Zinc-Free Processing Aids on Silica-Reinforced Tread Compounds for Green TiresNam Chul Kim0Sung Ho Song1Division of Advanced Materials Engineering, Kongju National University, Chungnam 32588, Republic of KoreaDivision of Advanced Materials Engineering, Kongju National University, Chungnam 32588, Republic of KoreaWith the development of “green tires” in the tire industry, the conventional carbon black filler that is used in tread formulations is being replaced with silica. Generally, this requires the addition of a processing aid, containing zinc ion, which acts as a lubricant and dispersing agent. However, because zinc is a heavy metal, zinc-free processing aids (ZFAs) are required to satisfy worldwide environmental concerns. We present herein a series of catalytically synthesized ZFAs and evaluate the effects of replacing zinc ion-containing processing aids (ZCAs) on a silica tread formulation. Interestingly, replacing ZCA with ZFA in a two parts per hundred rubber (phr) by weight formulation improved both its tensile strength and elongation by as much as 31% and 20%, respectively. ZFA-rubber formulations also exhibited a twofold enhancement in fatigue properties over those of ZCA-rubber formulations. Furthermore, pneumatic tires were fabricated from our ZFA-rubber formulation and compared against tires containing ZCAs. The ZFA-rubber composite exhibited improved dry and wet braking and rolling resistance due to enhanced dispersion of silica in the rubber matrix. These results show that rubber composites prepared with ZFAs may be promising in tire engineering applications.http://dx.doi.org/10.1155/2019/9123635 |
spellingShingle | Nam Chul Kim Sung Ho Song Effects of Zinc-Free Processing Aids on Silica-Reinforced Tread Compounds for Green Tires International Journal of Polymer Science |
title | Effects of Zinc-Free Processing Aids on Silica-Reinforced Tread Compounds for Green Tires |
title_full | Effects of Zinc-Free Processing Aids on Silica-Reinforced Tread Compounds for Green Tires |
title_fullStr | Effects of Zinc-Free Processing Aids on Silica-Reinforced Tread Compounds for Green Tires |
title_full_unstemmed | Effects of Zinc-Free Processing Aids on Silica-Reinforced Tread Compounds for Green Tires |
title_short | Effects of Zinc-Free Processing Aids on Silica-Reinforced Tread Compounds for Green Tires |
title_sort | effects of zinc free processing aids on silica reinforced tread compounds for green tires |
url | http://dx.doi.org/10.1155/2019/9123635 |
work_keys_str_mv | AT namchulkim effectsofzincfreeprocessingaidsonsilicareinforcedtreadcompoundsforgreentires AT sunghosong effectsofzincfreeprocessingaidsonsilicareinforcedtreadcompoundsforgreentires |