High-Performance Anticorrosive Polyester Coatings on Mild Steel in Mixed Acid Mixtures Environments
Mild steel sample was selected from acid storage tanks used in industry as a substrate, and two advanced technological polymeric resin-based coatings were developed, designated as LAM-P resin based which is LAM-P/FR coating and LAM-V resin based which is LAM-V/FR coating. These coatings were applied...
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Language: | English |
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Wiley
2019-01-01
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Series: | Advances in Polymer Technology |
Online Access: | http://dx.doi.org/10.1155/2019/3954784 |
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author | Bashir Ahmad Nasir M. Ahmad Muhammad Yasir Zulfiqar A. Khan Sikander Rafiq |
author_facet | Bashir Ahmad Nasir M. Ahmad Muhammad Yasir Zulfiqar A. Khan Sikander Rafiq |
author_sort | Bashir Ahmad |
collection | DOAJ |
description | Mild steel sample was selected from acid storage tanks used in industry as a substrate, and two advanced technological polymeric resin-based coatings were developed, designated as LAM-P resin based which is LAM-P/FR coating and LAM-V resin based which is LAM-V/FR coating. These coatings were applied over steel samples by using the hand lay-up process. FTIR test was conducted to confirm complete curing, and SEM analyses were used to investigate surface morphology. A series of electrochemical tests were performed in acidic environment (mixed acid solution 56% H2SO4 + 26% HNO3 + 18% H2O by weight). The results indicated successful development of LAM-P/FR and LAM-V/FR to obtain coatings with desirable characteristics such as anticorrosion, thickness, adhesion, stability, charge store and more resistance to acidic environments. EIS data for mixed acid storage media demonstrated that LAM-V/FR coating has higher strength in mixed acid solution, higher values of impedance and phase shift, higher value of Rpore, and low value of Cc; corrosion rate percentage reduction is 96% of LAM-P/FR and 99.96% of LAM-V/FR compared to bare mild steel sample. The outcomes of this study can lead to assist in design guidelines for anticorrosive coating for industrial applications. |
format | Article |
id | doaj-art-20e0e3d322294d9fa3c87a992d9d8179 |
institution | Kabale University |
issn | 0730-6679 1098-2329 |
language | English |
publishDate | 2019-01-01 |
publisher | Wiley |
record_format | Article |
series | Advances in Polymer Technology |
spelling | doaj-art-20e0e3d322294d9fa3c87a992d9d81792025-02-03T06:11:17ZengWileyAdvances in Polymer Technology0730-66791098-23292019-01-01201910.1155/2019/39547843954784High-Performance Anticorrosive Polyester Coatings on Mild Steel in Mixed Acid Mixtures EnvironmentsBashir Ahmad0Nasir M. Ahmad1Muhammad Yasir2Zulfiqar A. Khan3Sikander Rafiq4Polymer Research Lab, Department of Materials Engineering, School of Chemical and Materials Engineering (SCME), National University of Sciences and Technology (NUST), H-12 Sector, Islamabad 44000, PakistanPolymer Research Lab, Department of Materials Engineering, School of Chemical and Materials Engineering (SCME), National University of Sciences and Technology (NUST), H-12 Sector, Islamabad 44000, PakistanPolymer Research Lab, Department of Materials Engineering, School of Chemical and Materials Engineering (SCME), National University of Sciences and Technology (NUST), H-12 Sector, Islamabad 44000, PakistanBournemouth University, Department of Design and Engineering, NanoCorr, Energy & Modelling (NCEM) Research Group, Dorset, Poole BH12 5BB, UKDepartment of Chemical Polymer & Composite Materials Engineering, University of Engineering & Technology, Lahore (New Campus), PakistanMild steel sample was selected from acid storage tanks used in industry as a substrate, and two advanced technological polymeric resin-based coatings were developed, designated as LAM-P resin based which is LAM-P/FR coating and LAM-V resin based which is LAM-V/FR coating. These coatings were applied over steel samples by using the hand lay-up process. FTIR test was conducted to confirm complete curing, and SEM analyses were used to investigate surface morphology. A series of electrochemical tests were performed in acidic environment (mixed acid solution 56% H2SO4 + 26% HNO3 + 18% H2O by weight). The results indicated successful development of LAM-P/FR and LAM-V/FR to obtain coatings with desirable characteristics such as anticorrosion, thickness, adhesion, stability, charge store and more resistance to acidic environments. EIS data for mixed acid storage media demonstrated that LAM-V/FR coating has higher strength in mixed acid solution, higher values of impedance and phase shift, higher value of Rpore, and low value of Cc; corrosion rate percentage reduction is 96% of LAM-P/FR and 99.96% of LAM-V/FR compared to bare mild steel sample. The outcomes of this study can lead to assist in design guidelines for anticorrosive coating for industrial applications.http://dx.doi.org/10.1155/2019/3954784 |
spellingShingle | Bashir Ahmad Nasir M. Ahmad Muhammad Yasir Zulfiqar A. Khan Sikander Rafiq High-Performance Anticorrosive Polyester Coatings on Mild Steel in Mixed Acid Mixtures Environments Advances in Polymer Technology |
title | High-Performance Anticorrosive Polyester Coatings on Mild Steel in Mixed Acid Mixtures Environments |
title_full | High-Performance Anticorrosive Polyester Coatings on Mild Steel in Mixed Acid Mixtures Environments |
title_fullStr | High-Performance Anticorrosive Polyester Coatings on Mild Steel in Mixed Acid Mixtures Environments |
title_full_unstemmed | High-Performance Anticorrosive Polyester Coatings on Mild Steel in Mixed Acid Mixtures Environments |
title_short | High-Performance Anticorrosive Polyester Coatings on Mild Steel in Mixed Acid Mixtures Environments |
title_sort | high performance anticorrosive polyester coatings on mild steel in mixed acid mixtures environments |
url | http://dx.doi.org/10.1155/2019/3954784 |
work_keys_str_mv | AT bashirahmad highperformanceanticorrosivepolyestercoatingsonmildsteelinmixedacidmixturesenvironments AT nasirmahmad highperformanceanticorrosivepolyestercoatingsonmildsteelinmixedacidmixturesenvironments AT muhammadyasir highperformanceanticorrosivepolyestercoatingsonmildsteelinmixedacidmixturesenvironments AT zulfiqarakhan highperformanceanticorrosivepolyestercoatingsonmildsteelinmixedacidmixturesenvironments AT sikanderrafiq highperformanceanticorrosivepolyestercoatingsonmildsteelinmixedacidmixturesenvironments |