Critical review of ultra-lightweight foam materials

Ultra-lightweight foam (ULF) materials have emerged as transformative solutions across many industries, driven by the increasing demand for lightweight yet high-performance materials. Characterized by their low density, high porosity, and remarkable thermal insulation properties, including exception...

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Main Authors: Ridhi Saini, Dipen Kumar Rajak, Tilak Joshi, Dwesh Kumar Singh, Venkat A.N. Chilla, Sriram Sathaiah
Format: Article
Language:English
Published: Elsevier 2025-01-01
Series:Next Nanotechnology
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Online Access:http://www.sciencedirect.com/science/article/pii/S2949829525000075
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author Ridhi Saini
Dipen Kumar Rajak
Tilak Joshi
Dwesh Kumar Singh
Venkat A.N. Chilla
Sriram Sathaiah
author_facet Ridhi Saini
Dipen Kumar Rajak
Tilak Joshi
Dwesh Kumar Singh
Venkat A.N. Chilla
Sriram Sathaiah
author_sort Ridhi Saini
collection DOAJ
description Ultra-lightweight foam (ULF) materials have emerged as transformative solutions across many industries, driven by the increasing demand for lightweight yet high-performance materials. Characterized by their low density, high porosity, and remarkable thermal insulation properties, including exceptional cushioning and shock absorption capabilities. These attributes make them essential in the aerospace, automotive, medical, and construction sectors, where efficiency and performance are paramount. Current trends in ULF materials highlight a strong commitment to sustainability by utilizing bio-based resources and recycled materials. The ULF materials revolutionize various industries by providing lightweight solutions, contributing to energy savings and reducing environmental impact. As industries increasingly prioritize sustainability and performance, ULF materials stand at the forefront of material science innovation, promising a future marked by enhanced efficiency and environmental responsibility. This review explores the classifications, manufacturing techniques, properties, applications, advantages, and challenges associated with ULF materials. This exploration aims to lighten the enormous possibilities that ULF materials present in achieving a more sustainable and high-performance future across diverse applications.
format Article
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institution Kabale University
issn 2949-8295
language English
publishDate 2025-01-01
publisher Elsevier
record_format Article
series Next Nanotechnology
spelling doaj-art-206eabca8cac427c875076c77aad27c12025-01-29T05:02:55ZengElsevierNext Nanotechnology2949-82952025-01-017100138Critical review of ultra-lightweight foam materialsRidhi Saini0Dipen Kumar Rajak1Tilak Joshi2Dwesh Kumar Singh3Venkat A.N. Chilla4Sriram Sathaiah5Department of Mechanical Engineering, Dr B R Ambedkar National Institute of Technology Jalandhar, PB 144011, IndiaCSIR-Advanced Materials and Processes Research Institute, Bhopal, MP 462026, India; Academy of Scientific and Innovative Research, Ghaziabad, UP 201002, India; Corresponding author at: CSIR-Advanced Materials and Processes Research Institute, Bhopal, MP,462026, India.CSIR-Advanced Materials and Processes Research Institute, Bhopal, MP 462026, India; Academy of Scientific and Innovative Research, Ghaziabad, UP 201002, IndiaDepartment of Mechanical Engineering, Dr B R Ambedkar National Institute of Technology Jalandhar, PB 144011, IndiaCSIR-Advanced Materials and Processes Research Institute, Bhopal, MP 462026, India; Academy of Scientific and Innovative Research, Ghaziabad, UP 201002, IndiaCSIR-Advanced Materials and Processes Research Institute, Bhopal, MP 462026, India; Academy of Scientific and Innovative Research, Ghaziabad, UP 201002, IndiaUltra-lightweight foam (ULF) materials have emerged as transformative solutions across many industries, driven by the increasing demand for lightweight yet high-performance materials. Characterized by their low density, high porosity, and remarkable thermal insulation properties, including exceptional cushioning and shock absorption capabilities. These attributes make them essential in the aerospace, automotive, medical, and construction sectors, where efficiency and performance are paramount. Current trends in ULF materials highlight a strong commitment to sustainability by utilizing bio-based resources and recycled materials. The ULF materials revolutionize various industries by providing lightweight solutions, contributing to energy savings and reducing environmental impact. As industries increasingly prioritize sustainability and performance, ULF materials stand at the forefront of material science innovation, promising a future marked by enhanced efficiency and environmental responsibility. This review explores the classifications, manufacturing techniques, properties, applications, advantages, and challenges associated with ULF materials. This exploration aims to lighten the enormous possibilities that ULF materials present in achieving a more sustainable and high-performance future across diverse applications.http://www.sciencedirect.com/science/article/pii/S2949829525000075LightweightFoam materialsCellularStructuralEnergy
spellingShingle Ridhi Saini
Dipen Kumar Rajak
Tilak Joshi
Dwesh Kumar Singh
Venkat A.N. Chilla
Sriram Sathaiah
Critical review of ultra-lightweight foam materials
Next Nanotechnology
Lightweight
Foam materials
Cellular
Structural
Energy
title Critical review of ultra-lightweight foam materials
title_full Critical review of ultra-lightweight foam materials
title_fullStr Critical review of ultra-lightweight foam materials
title_full_unstemmed Critical review of ultra-lightweight foam materials
title_short Critical review of ultra-lightweight foam materials
title_sort critical review of ultra lightweight foam materials
topic Lightweight
Foam materials
Cellular
Structural
Energy
url http://www.sciencedirect.com/science/article/pii/S2949829525000075
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AT venkatanchilla criticalreviewofultralightweightfoammaterials
AT sriramsathaiah criticalreviewofultralightweightfoammaterials