Eco-friendly corrosion inhibitor chitosan methionine for carbon steel in 1 M hydrochloric acid solution: experimental and theoretical approach

Abstract There is a high demand for high performance, effective and eco-friendly corrosion inhibitors for industrial applications. Consequently, many researchers are focused on developing efficient, cost-effective materials to protect metals. In this study, an ecofriendly chitosan methionine derivat...

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Main Authors: S. F. Hamza, Seham Shahen, Amal M. Abdel‑karim, Ahmed A. El-Rashedy, Amira M. Hyba
Format: Article
Language:English
Published: Nature Portfolio 2025-05-01
Series:Scientific Reports
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Online Access:https://doi.org/10.1038/s41598-025-98981-2
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author S. F. Hamza
Seham Shahen
Amal M. Abdel‑karim
Ahmed A. El-Rashedy
Amira M. Hyba
author_facet S. F. Hamza
Seham Shahen
Amal M. Abdel‑karim
Ahmed A. El-Rashedy
Amira M. Hyba
author_sort S. F. Hamza
collection DOAJ
description Abstract There is a high demand for high performance, effective and eco-friendly corrosion inhibitors for industrial applications. Consequently, many researchers are focused on developing efficient, cost-effective materials to protect metals. In this study, an ecofriendly chitosan methionine derivative (M) was developed, synthesized, characterized, and tested for its anticorrosion properties. The ability of this compound as a corrosion inhibitor for carbon steel (CS) was confirmed through weight loss measurements (WL), potentiodynamic polarization (PDP), and electrochemical impedance spectroscopy (EIS) studies in a 1.0 M hydrochloric acid solution. The findings showed that the inhibitor, M, achieved a maximum inhibition efficiency of 99.8% at a concentration of 100 ppm by the PDP method. Additionally, the corrosion potential value, being less than 85 mV, supported classifying M as a mixed-type inhibitor with a cathodic tendency. The adsorption behavior of the inhibitor on the CS surface was consistent with Langmuir’s adsorption isotherm. EIS data also confirmed that increasing inhibitor concentration raised the charge transfer resistance (R ct), indicating improved protection. Surface examination using scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDX) revealed the formation of a protective layer of the M molecules on the CS surface. Moreover, theoretical studies, including analyses of the highest occupied molecular orbital (EHOMO), lowest unoccupied molecular orbital (ELUMO), dipole moment (µ), were thoroughly examined. Overall, both experimental and theoretical findings demonstrate that this derivative can effectively form a protective layer and mitigate corrosion.
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spelling doaj-art-1eee2a38a6a24c5b84740b5817d81b8d2025-08-20T02:15:25ZengNature PortfolioScientific Reports2045-23222025-05-0115112410.1038/s41598-025-98981-2Eco-friendly corrosion inhibitor chitosan methionine for carbon steel in 1 M hydrochloric acid solution: experimental and theoretical approachS. F. Hamza0Seham Shahen1Amal M. Abdel‑karim2Ahmed A. El-Rashedy3Amira M. Hyba4Department of Chemistry, Faculty of Science (Girls), Al-Azhar UniversityDepartment of Chemistry, Faculty of Science (Girls), Al-Azhar UniversityPhysical Chemistry Department, National Research CentreNatural and Microbial Products Department, National Research CentreDepartment of Chemistry, Faculty of Science (Girls), Al-Azhar UniversityAbstract There is a high demand for high performance, effective and eco-friendly corrosion inhibitors for industrial applications. Consequently, many researchers are focused on developing efficient, cost-effective materials to protect metals. In this study, an ecofriendly chitosan methionine derivative (M) was developed, synthesized, characterized, and tested for its anticorrosion properties. The ability of this compound as a corrosion inhibitor for carbon steel (CS) was confirmed through weight loss measurements (WL), potentiodynamic polarization (PDP), and electrochemical impedance spectroscopy (EIS) studies in a 1.0 M hydrochloric acid solution. The findings showed that the inhibitor, M, achieved a maximum inhibition efficiency of 99.8% at a concentration of 100 ppm by the PDP method. Additionally, the corrosion potential value, being less than 85 mV, supported classifying M as a mixed-type inhibitor with a cathodic tendency. The adsorption behavior of the inhibitor on the CS surface was consistent with Langmuir’s adsorption isotherm. EIS data also confirmed that increasing inhibitor concentration raised the charge transfer resistance (R ct), indicating improved protection. Surface examination using scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDX) revealed the formation of a protective layer of the M molecules on the CS surface. Moreover, theoretical studies, including analyses of the highest occupied molecular orbital (EHOMO), lowest unoccupied molecular orbital (ELUMO), dipole moment (µ), were thoroughly examined. Overall, both experimental and theoretical findings demonstrate that this derivative can effectively form a protective layer and mitigate corrosion.https://doi.org/10.1038/s41598-025-98981-2Chitosan derivativeGreen corrosion inhibitorCarbon steelElectrochemical measurementsTheoretical calculations
spellingShingle S. F. Hamza
Seham Shahen
Amal M. Abdel‑karim
Ahmed A. El-Rashedy
Amira M. Hyba
Eco-friendly corrosion inhibitor chitosan methionine for carbon steel in 1 M hydrochloric acid solution: experimental and theoretical approach
Scientific Reports
Chitosan derivative
Green corrosion inhibitor
Carbon steel
Electrochemical measurements
Theoretical calculations
title Eco-friendly corrosion inhibitor chitosan methionine for carbon steel in 1 M hydrochloric acid solution: experimental and theoretical approach
title_full Eco-friendly corrosion inhibitor chitosan methionine for carbon steel in 1 M hydrochloric acid solution: experimental and theoretical approach
title_fullStr Eco-friendly corrosion inhibitor chitosan methionine for carbon steel in 1 M hydrochloric acid solution: experimental and theoretical approach
title_full_unstemmed Eco-friendly corrosion inhibitor chitosan methionine for carbon steel in 1 M hydrochloric acid solution: experimental and theoretical approach
title_short Eco-friendly corrosion inhibitor chitosan methionine for carbon steel in 1 M hydrochloric acid solution: experimental and theoretical approach
title_sort eco friendly corrosion inhibitor chitosan methionine for carbon steel in 1 m hydrochloric acid solution experimental and theoretical approach
topic Chitosan derivative
Green corrosion inhibitor
Carbon steel
Electrochemical measurements
Theoretical calculations
url https://doi.org/10.1038/s41598-025-98981-2
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