Enhanced corrosion resistance of AM60 alloy with 2.0Ca via thermal oxidation and carbonization under an O₂/CO₂ atmosphere

Magnesium and its alloys have the advantages of high specific strength and specific stiffness, excellent thermal conductivity and vibration damping performance. However, due to their low corrosion potential and loose corrosion product film, the corrosion resistance of Mg alloys is poor, which seriou...

Full description

Saved in:
Bibliographic Details
Main Authors: S.Y. Liu, K. Tang, G.J. Liu, Z.H. Liu, X.Y. Lang, Y.F. Zhu, Q. Jiang
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785425001462
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1832589960676376576
author S.Y. Liu
K. Tang
G.J. Liu
Z.H. Liu
X.Y. Lang
Y.F. Zhu
Q. Jiang
author_facet S.Y. Liu
K. Tang
G.J. Liu
Z.H. Liu
X.Y. Lang
Y.F. Zhu
Q. Jiang
author_sort S.Y. Liu
collection DOAJ
description Magnesium and its alloys have the advantages of high specific strength and specific stiffness, excellent thermal conductivity and vibration damping performance. However, due to their low corrosion potential and loose corrosion product film, the corrosion resistance of Mg alloys is poor, which seriously limits their utilization scope. In this paper, the corrosion resistance (CR) of AM60 alloy is investigated by adding 2.0 wt% Ca with subsequent thermal oxidation and Carbonation (TOC) at 400 °C for 15 h with different O₂/CO₂ ratios. Electrochemical impedance spectra and cross-sectional corrosion analysis reveal that the CR is much improved with the optimal O₂/CO₂ ratio of 1:3. This enhancement is attributed to the formation of a high-quality dual-layer protective structure, consisting of an outer MgCO₃/CaCO₃ composite layer and an inner MgO/CaO/Al₂O₃ composite layer. This protective film effectively mitigates micro-galvanic corrosion and provides resistance against Cl⁻ attack, contributing to the alloy's superior corrosion performance.
format Article
id doaj-art-1d87990b6b43406987794aafde062454
institution Kabale University
issn 2238-7854
language English
publishDate 2025-03-01
publisher Elsevier
record_format Article
series Journal of Materials Research and Technology
spelling doaj-art-1d87990b6b43406987794aafde0624542025-01-24T04:45:18ZengElsevierJournal of Materials Research and Technology2238-78542025-03-013516901702Enhanced corrosion resistance of AM60 alloy with 2.0Ca via thermal oxidation and carbonization under an O₂/CO₂ atmosphereS.Y. Liu0K. Tang1G.J. Liu2Z.H. Liu3X.Y. Lang4Y.F. Zhu5Q. Jiang6Key Laboratory of Automobile Materials, Ministry of Education (Jilin University), School of Materials Science and Engineering, Jilin University, 5988# Renmin Street, Changchun, 130022, ChinaChina National Intellectual Property Administration, Xitucheng Road, Beijing, 100080, ChinaKey Laboratory of Automobile Materials, Ministry of Education (Jilin University), School of Materials Science and Engineering, Jilin University, 5988# Renmin Street, Changchun, 130022, ChinaKey Laboratory of Automobile Materials, Ministry of Education (Jilin University), School of Materials Science and Engineering, Jilin University, 5988# Renmin Street, Changchun, 130022, China; Corresponding author.liuzhihui@jlu.edu.cnKey Laboratory of Automobile Materials, Ministry of Education (Jilin University), School of Materials Science and Engineering, Jilin University, 5988# Renmin Street, Changchun, 130022, ChinaKey Laboratory of Automobile Materials, Ministry of Education (Jilin University), School of Materials Science and Engineering, Jilin University, 5988# Renmin Street, Changchun, 130022, China; Corresponding author.Key Laboratory of Automobile Materials, Ministry of Education (Jilin University), School of Materials Science and Engineering, Jilin University, 5988# Renmin Street, Changchun, 130022, ChinaMagnesium and its alloys have the advantages of high specific strength and specific stiffness, excellent thermal conductivity and vibration damping performance. However, due to their low corrosion potential and loose corrosion product film, the corrosion resistance of Mg alloys is poor, which seriously limits their utilization scope. In this paper, the corrosion resistance (CR) of AM60 alloy is investigated by adding 2.0 wt% Ca with subsequent thermal oxidation and Carbonation (TOC) at 400 °C for 15 h with different O₂/CO₂ ratios. Electrochemical impedance spectra and cross-sectional corrosion analysis reveal that the CR is much improved with the optimal O₂/CO₂ ratio of 1:3. This enhancement is attributed to the formation of a high-quality dual-layer protective structure, consisting of an outer MgCO₃/CaCO₃ composite layer and an inner MgO/CaO/Al₂O₃ composite layer. This protective film effectively mitigates micro-galvanic corrosion and provides resistance against Cl⁻ attack, contributing to the alloy's superior corrosion performance.http://www.sciencedirect.com/science/article/pii/S2238785425001462Corrosion resistanceComposite filmMagnesium alloysThermal oxidation and carbonization
spellingShingle S.Y. Liu
K. Tang
G.J. Liu
Z.H. Liu
X.Y. Lang
Y.F. Zhu
Q. Jiang
Enhanced corrosion resistance of AM60 alloy with 2.0Ca via thermal oxidation and carbonization under an O₂/CO₂ atmosphere
Journal of Materials Research and Technology
Corrosion resistance
Composite film
Magnesium alloys
Thermal oxidation and carbonization
title Enhanced corrosion resistance of AM60 alloy with 2.0Ca via thermal oxidation and carbonization under an O₂/CO₂ atmosphere
title_full Enhanced corrosion resistance of AM60 alloy with 2.0Ca via thermal oxidation and carbonization under an O₂/CO₂ atmosphere
title_fullStr Enhanced corrosion resistance of AM60 alloy with 2.0Ca via thermal oxidation and carbonization under an O₂/CO₂ atmosphere
title_full_unstemmed Enhanced corrosion resistance of AM60 alloy with 2.0Ca via thermal oxidation and carbonization under an O₂/CO₂ atmosphere
title_short Enhanced corrosion resistance of AM60 alloy with 2.0Ca via thermal oxidation and carbonization under an O₂/CO₂ atmosphere
title_sort enhanced corrosion resistance of am60 alloy with 2 0ca via thermal oxidation and carbonization under an o₂ co₂ atmosphere
topic Corrosion resistance
Composite film
Magnesium alloys
Thermal oxidation and carbonization
url http://www.sciencedirect.com/science/article/pii/S2238785425001462
work_keys_str_mv AT syliu enhancedcorrosionresistanceofam60alloywith20caviathermaloxidationandcarbonizationunderano2co2atmosphere
AT ktang enhancedcorrosionresistanceofam60alloywith20caviathermaloxidationandcarbonizationunderano2co2atmosphere
AT gjliu enhancedcorrosionresistanceofam60alloywith20caviathermaloxidationandcarbonizationunderano2co2atmosphere
AT zhliu enhancedcorrosionresistanceofam60alloywith20caviathermaloxidationandcarbonizationunderano2co2atmosphere
AT xylang enhancedcorrosionresistanceofam60alloywith20caviathermaloxidationandcarbonizationunderano2co2atmosphere
AT yfzhu enhancedcorrosionresistanceofam60alloywith20caviathermaloxidationandcarbonizationunderano2co2atmosphere
AT qjiang enhancedcorrosionresistanceofam60alloywith20caviathermaloxidationandcarbonizationunderano2co2atmosphere