Electromagnetic design, sensitivity analysis, optimization and Multiphysics capability of rare-earth-free synchronous reluctance motor for electric trike vehicle

As a part of last-mile transportation, electric three-wheelers, popularly known as trikes, are considered as an important aspect of the future of the auto industry. The appropriate choice of electric traction motor drive is imperative to the design of an electric motor power train. In this paper, si...

Full description

Saved in:
Bibliographic Details
Main Authors: V Rajini, VS Nagarajan, Karunya Harikrishnan, Mohan Lal Kolhe
Format: Article
Language:English
Published: AIMS Press 2024-09-01
Series:AIMS Energy
Subjects:
Online Access:https://www.aimspress.com/article/doi/10.3934/energy.2024049
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1832590237212082176
author V Rajini
VS Nagarajan
Karunya Harikrishnan
Mohan Lal Kolhe
author_facet V Rajini
VS Nagarajan
Karunya Harikrishnan
Mohan Lal Kolhe
author_sort V Rajini
collection DOAJ
description As a part of last-mile transportation, electric three-wheelers, popularly known as trikes, are considered as an important aspect of the future of the auto industry. The appropriate choice of electric traction motor drive is imperative to the design of an electric motor power train. In this paper, six main types of sinusoidal-fed electric motor power trains—Ferrite-Assisted Synchronous Reluctance Motor (FASRM), Synchronous Reluctance Motor (SyncRelM), Ferrite-based Spoke motor, Ferrite-based Surface-Mounted Permanent Magnet Synchronous Motor (SMPMSM), Wound-Field Synchronous Motor (WFSM), and Induction Motor (IM)—are compared for their performance in electric trike applications. The permanent magnet machines presented here utilize ferrite magnets, in line with the recent trend of not using rare-earth magnets. The comprehensive comparative analysis establishes that SyncRelM, FASRM, and Spoke motors are superior in terms of overall electromagnetic, thermal, and vibration performance. This paper also focuses on an optimal design of the FASRM due to its high torque density, lower torque ripple, and minimal use of ferrite magnets. A Design of Experiments (DoE)-based statistical analysis tool is used to identify the key parameters needed for robust motor performance in the optimization step. Furthermore, an Extreme Learning Machine (ELM)-based interpolation technique is employed for estimating the performance parameters during each step of the optimization routine. A 1.2 kW FASR motor prototype is developed and tested. A comparison of Finite-Element-Analysis-based modeling results is presented along with Indian drive-cycle results for the FASRM for trike application.
format Article
id doaj-art-1cacd058026d4f5f8956e8a04f56e017
institution Kabale University
issn 2333-8334
language English
publishDate 2024-09-01
publisher AIMS Press
record_format Article
series AIMS Energy
spelling doaj-art-1cacd058026d4f5f8956e8a04f56e0172025-01-24T01:35:01ZengAIMS PressAIMS Energy2333-83342024-09-011251027105310.3934/energy.2024049Electromagnetic design, sensitivity analysis, optimization and Multiphysics capability of rare-earth-free synchronous reluctance motor for electric trike vehicleV Rajini0VS Nagarajan1Karunya Harikrishnan2Mohan Lal Kolhe3Department of Electrical & Electronics Engineering, Sri Sivasubramaniya Nadar College of Engineering, Kalavakkam, Tamil Nadu, 603110, IndiaDepartment of Electrical & Electronics Engineering, Sri Sivasubramaniya Nadar College of Engineering, Kalavakkam, Tamil Nadu, 603110, IndiaDepartment of Artificial Intelligence DS, Shiv Nadar University, Chennai, Kalavakkam, Tamil Nadu, 603110, IndiaFaculty of Engineering & Science, University of Agder, PO Box 422, NO 4604, Kristiansand, NorwayAs a part of last-mile transportation, electric three-wheelers, popularly known as trikes, are considered as an important aspect of the future of the auto industry. The appropriate choice of electric traction motor drive is imperative to the design of an electric motor power train. In this paper, six main types of sinusoidal-fed electric motor power trains—Ferrite-Assisted Synchronous Reluctance Motor (FASRM), Synchronous Reluctance Motor (SyncRelM), Ferrite-based Spoke motor, Ferrite-based Surface-Mounted Permanent Magnet Synchronous Motor (SMPMSM), Wound-Field Synchronous Motor (WFSM), and Induction Motor (IM)—are compared for their performance in electric trike applications. The permanent magnet machines presented here utilize ferrite magnets, in line with the recent trend of not using rare-earth magnets. The comprehensive comparative analysis establishes that SyncRelM, FASRM, and Spoke motors are superior in terms of overall electromagnetic, thermal, and vibration performance. This paper also focuses on an optimal design of the FASRM due to its high torque density, lower torque ripple, and minimal use of ferrite magnets. A Design of Experiments (DoE)-based statistical analysis tool is used to identify the key parameters needed for robust motor performance in the optimization step. Furthermore, an Extreme Learning Machine (ELM)-based interpolation technique is employed for estimating the performance parameters during each step of the optimization routine. A 1.2 kW FASR motor prototype is developed and tested. A comparison of Finite-Element-Analysis-based modeling results is presented along with Indian drive-cycle results for the FASRM for trike application.https://www.aimspress.com/article/doi/10.3934/energy.2024049design optimizationelectric vehicleferritesfinite element analysistraction motors
spellingShingle V Rajini
VS Nagarajan
Karunya Harikrishnan
Mohan Lal Kolhe
Electromagnetic design, sensitivity analysis, optimization and Multiphysics capability of rare-earth-free synchronous reluctance motor for electric trike vehicle
AIMS Energy
design optimization
electric vehicle
ferrites
finite element analysis
traction motors
title Electromagnetic design, sensitivity analysis, optimization and Multiphysics capability of rare-earth-free synchronous reluctance motor for electric trike vehicle
title_full Electromagnetic design, sensitivity analysis, optimization and Multiphysics capability of rare-earth-free synchronous reluctance motor for electric trike vehicle
title_fullStr Electromagnetic design, sensitivity analysis, optimization and Multiphysics capability of rare-earth-free synchronous reluctance motor for electric trike vehicle
title_full_unstemmed Electromagnetic design, sensitivity analysis, optimization and Multiphysics capability of rare-earth-free synchronous reluctance motor for electric trike vehicle
title_short Electromagnetic design, sensitivity analysis, optimization and Multiphysics capability of rare-earth-free synchronous reluctance motor for electric trike vehicle
title_sort electromagnetic design sensitivity analysis optimization and multiphysics capability of rare earth free synchronous reluctance motor for electric trike vehicle
topic design optimization
electric vehicle
ferrites
finite element analysis
traction motors
url https://www.aimspress.com/article/doi/10.3934/energy.2024049
work_keys_str_mv AT vrajini electromagneticdesignsensitivityanalysisoptimizationandmultiphysicscapabilityofrareearthfreesynchronousreluctancemotorforelectrictrikevehicle
AT vsnagarajan electromagneticdesignsensitivityanalysisoptimizationandmultiphysicscapabilityofrareearthfreesynchronousreluctancemotorforelectrictrikevehicle
AT karunyaharikrishnan electromagneticdesignsensitivityanalysisoptimizationandmultiphysicscapabilityofrareearthfreesynchronousreluctancemotorforelectrictrikevehicle
AT mohanlalkolhe electromagneticdesignsensitivityanalysisoptimizationandmultiphysicscapabilityofrareearthfreesynchronousreluctancemotorforelectrictrikevehicle