Microbiological hazards associated with the use of water in the post‐harvest handling and processing operations of fresh and frozen fruits, vegetables and herbs (ffFVH). Part 2 – A dynamic mass balance model for handling and processing operations in ffFVH using water

Abstract A dynamic mass balance model was developed to simulate contamination dynamics in the process water of fresh and frozen fruits, vegetables and herbs (ffFVH) during processing and handling operations. The mass balance relates to the flux of water and product in a wash tank and the number of m...

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Main Authors: EFSA Panel on Biological Hazards (BIOHAZ), Ana Allende, Avelino Alvarez‐Ordóñez, Valeria Bortolaia, Sara Bover‐Cid, Alessandra De Cesare, Wietske Dohmen, Laurent Guillier, Lieve Herman, Liesbeth Jacxsens, Lapo Mughini‐Gras, Maarten Nauta, Jakob Ottoson, Luisa Peixe, Fernando Perez‐Rodriguez, Panagiotis Skandamis, Elisabetta Suffredini, Jen Banach, Bin Zhou, Maria Teresa daSilva Felício, Laura Martino, Winy Messens, Angela Botteon
Format: Article
Language:English
Published: Wiley 2025-01-01
Series:EFSA Journal
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Online Access:https://doi.org/10.2903/j.efsa.2025.9173
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author EFSA Panel on Biological Hazards (BIOHAZ)
Ana Allende
Avelino Alvarez‐Ordóñez
Valeria Bortolaia
Sara Bover‐Cid
Alessandra De Cesare
Wietske Dohmen
Laurent Guillier
Lieve Herman
Liesbeth Jacxsens
Lapo Mughini‐Gras
Maarten Nauta
Jakob Ottoson
Luisa Peixe
Fernando Perez‐Rodriguez
Panagiotis Skandamis
Elisabetta Suffredini
Jen Banach
Bin Zhou
Maria Teresa daSilva Felício
Laura Martino
Winy Messens
Angela Botteon
author_facet EFSA Panel on Biological Hazards (BIOHAZ)
Ana Allende
Avelino Alvarez‐Ordóñez
Valeria Bortolaia
Sara Bover‐Cid
Alessandra De Cesare
Wietske Dohmen
Laurent Guillier
Lieve Herman
Liesbeth Jacxsens
Lapo Mughini‐Gras
Maarten Nauta
Jakob Ottoson
Luisa Peixe
Fernando Perez‐Rodriguez
Panagiotis Skandamis
Elisabetta Suffredini
Jen Banach
Bin Zhou
Maria Teresa daSilva Felício
Laura Martino
Winy Messens
Angela Botteon
author_sort EFSA Panel on Biological Hazards (BIOHAZ)
collection DOAJ
description Abstract A dynamic mass balance model was developed to simulate contamination dynamics in the process water of fresh and frozen fruits, vegetables and herbs (ffFVH) during processing and handling operations. The mass balance relates to the flux of water and product in a wash tank and the number of microbial cells released in the water, inactivated by the water disinfectant or transferred from the water back to the product. Critical variables describing microbial dynamics in water are: (i) the chemical oxygen demand (COD), as an indicator of the concentration of organic matter; (ii) free chlorine (FC) and particularly its antimicrobial fraction, hypochlorous acid (HOCl); and (iii) the microbial population levels. Model parameters include: (i) the dilution rate of the process water, representing the speed of system saturation, equal to the water flux divided by the tank volume; (ii) the transfer rates of total bacterial counts (TBC) and COD from product to water; and (iii) the specific inactivation rate of microorganisms due to HOCl. The protective effect of COD on microbial cells against FC is encompassed in the inactivation rate. HOCl is expressed as a function of temperature, pH and total chlorine. The model can simulate ‘what if scenarios’, based on user‐defined process‐specific and product/microorganism‐specific parameters through a web R‐based application. This model can help food business operators when selecting intervention strategies and conditions to maintain the microbiological quality of the process water or identify conditions that represent poor or proper water management practices. Testing alternative model structures and collecting data about operational conditions of handling and/or processing operations, microbial dynamics and the magnitude of the product‐specific protective effect on microorganisms are recommended to improve the application of the model.
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spelling doaj-art-1b70d3a7f8d14fe08d275adfe321bfe22025-01-31T12:06:04ZengWileyEFSA Journal1831-47322025-01-01231n/an/a10.2903/j.efsa.2025.9173Microbiological hazards associated with the use of water in the post‐harvest handling and processing operations of fresh and frozen fruits, vegetables and herbs (ffFVH). Part 2 – A dynamic mass balance model for handling and processing operations in ffFVH using waterEFSA Panel on Biological Hazards (BIOHAZ)Ana AllendeAvelino Alvarez‐OrdóñezValeria BortolaiaSara Bover‐CidAlessandra De CesareWietske DohmenLaurent GuillierLieve HermanLiesbeth JacxsensLapo Mughini‐GrasMaarten NautaJakob OttosonLuisa PeixeFernando Perez‐RodriguezPanagiotis SkandamisElisabetta SuffrediniJen BanachBin ZhouMaria Teresa daSilva FelícioLaura MartinoWiny MessensAngela BotteonAbstract A dynamic mass balance model was developed to simulate contamination dynamics in the process water of fresh and frozen fruits, vegetables and herbs (ffFVH) during processing and handling operations. The mass balance relates to the flux of water and product in a wash tank and the number of microbial cells released in the water, inactivated by the water disinfectant or transferred from the water back to the product. Critical variables describing microbial dynamics in water are: (i) the chemical oxygen demand (COD), as an indicator of the concentration of organic matter; (ii) free chlorine (FC) and particularly its antimicrobial fraction, hypochlorous acid (HOCl); and (iii) the microbial population levels. Model parameters include: (i) the dilution rate of the process water, representing the speed of system saturation, equal to the water flux divided by the tank volume; (ii) the transfer rates of total bacterial counts (TBC) and COD from product to water; and (iii) the specific inactivation rate of microorganisms due to HOCl. The protective effect of COD on microbial cells against FC is encompassed in the inactivation rate. HOCl is expressed as a function of temperature, pH and total chlorine. The model can simulate ‘what if scenarios’, based on user‐defined process‐specific and product/microorganism‐specific parameters through a web R‐based application. This model can help food business operators when selecting intervention strategies and conditions to maintain the microbiological quality of the process water or identify conditions that represent poor or proper water management practices. Testing alternative model structures and collecting data about operational conditions of handling and/or processing operations, microbial dynamics and the magnitude of the product‐specific protective effect on microorganisms are recommended to improve the application of the model.https://doi.org/10.2903/j.efsa.2025.9173contamination dynamicsdynamic modelfit‐for‐purpose waterinactivation dynamicsindustrymathematical model
spellingShingle EFSA Panel on Biological Hazards (BIOHAZ)
Ana Allende
Avelino Alvarez‐Ordóñez
Valeria Bortolaia
Sara Bover‐Cid
Alessandra De Cesare
Wietske Dohmen
Laurent Guillier
Lieve Herman
Liesbeth Jacxsens
Lapo Mughini‐Gras
Maarten Nauta
Jakob Ottoson
Luisa Peixe
Fernando Perez‐Rodriguez
Panagiotis Skandamis
Elisabetta Suffredini
Jen Banach
Bin Zhou
Maria Teresa daSilva Felício
Laura Martino
Winy Messens
Angela Botteon
Microbiological hazards associated with the use of water in the post‐harvest handling and processing operations of fresh and frozen fruits, vegetables and herbs (ffFVH). Part 2 – A dynamic mass balance model for handling and processing operations in ffFVH using water
EFSA Journal
contamination dynamics
dynamic model
fit‐for‐purpose water
inactivation dynamics
industry
mathematical model
title Microbiological hazards associated with the use of water in the post‐harvest handling and processing operations of fresh and frozen fruits, vegetables and herbs (ffFVH). Part 2 – A dynamic mass balance model for handling and processing operations in ffFVH using water
title_full Microbiological hazards associated with the use of water in the post‐harvest handling and processing operations of fresh and frozen fruits, vegetables and herbs (ffFVH). Part 2 – A dynamic mass balance model for handling and processing operations in ffFVH using water
title_fullStr Microbiological hazards associated with the use of water in the post‐harvest handling and processing operations of fresh and frozen fruits, vegetables and herbs (ffFVH). Part 2 – A dynamic mass balance model for handling and processing operations in ffFVH using water
title_full_unstemmed Microbiological hazards associated with the use of water in the post‐harvest handling and processing operations of fresh and frozen fruits, vegetables and herbs (ffFVH). Part 2 – A dynamic mass balance model for handling and processing operations in ffFVH using water
title_short Microbiological hazards associated with the use of water in the post‐harvest handling and processing operations of fresh and frozen fruits, vegetables and herbs (ffFVH). Part 2 – A dynamic mass balance model for handling and processing operations in ffFVH using water
title_sort microbiological hazards associated with the use of water in the post harvest handling and processing operations of fresh and frozen fruits vegetables and herbs fffvh part 2 a dynamic mass balance model for handling and processing operations in fffvh using water
topic contamination dynamics
dynamic model
fit‐for‐purpose water
inactivation dynamics
industry
mathematical model
url https://doi.org/10.2903/j.efsa.2025.9173
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