Simulation and Experimental Study of the Single-Pulse Femtosecond Laser Ablation Morphology of GaN Films

Gallium nitride (GaN) exhibits distinctive physical and chemical properties that render it indispensable in a multitude of electronic and optoelectronic devices. Given that GaN is a typical hard and brittle material that is difficult to machine, femtosecond laser technology provides an effective and...

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Main Authors: Mingyuan Wang, Tong Zhang, Yanping Yuan, Zhiyong Wang, Yanlei Liu, Lin Chen
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Micromachines
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Online Access:https://www.mdpi.com/2072-666X/16/1/85
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author Mingyuan Wang
Tong Zhang
Yanping Yuan
Zhiyong Wang
Yanlei Liu
Lin Chen
author_facet Mingyuan Wang
Tong Zhang
Yanping Yuan
Zhiyong Wang
Yanlei Liu
Lin Chen
author_sort Mingyuan Wang
collection DOAJ
description Gallium nitride (GaN) exhibits distinctive physical and chemical properties that render it indispensable in a multitude of electronic and optoelectronic devices. Given that GaN is a typical hard and brittle material that is difficult to machine, femtosecond laser technology provides an effective and convenient tool for processing such materials. However, GaN undergoes complex physical and chemical changes during high-power ablation, which poses a challenge to high-precision processing with controllable geometry. In this study, the quantitative relationship between the parameters of a single-pulse femtosecond laser and GaN ablation morphology was investigated using isotherm distribution. A multiphysics model using COMSOL Multiphysics<sup>®</sup> was developed to generate the isothermal distributions. Experiments were conducted on the femtosecond laser ablation of GaN at various single-pulse energies, and the resulting ablation morphologies were compared with the predictions from the multiphysics model. The comparison demonstrated that the calculated isotherm distribution accurately predicted not only the ablation diameter and depth but also the crater shape across a broad range of laser fluences. The predicted errors of the ablation diameters and depths were within 4.71% and 10.9%, respectively. The root mean square error (RMSE) and coefficient of determination (R<sup>2</sup>) were employed to evaluate the prediction errors associated with the crater shapes, which fell within the range of 0.018–0.032 μm and 0.77–0.91, respectively. This study can provide an important reference for utilizing femtosecond lasers in the precise ablation of GaN to achieve desired geometries.
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spelling doaj-art-16fc733c581d4bb7b5d214f1d62126cc2025-01-24T13:42:05ZengMDPI AGMicromachines2072-666X2025-01-011618510.3390/mi16010085Simulation and Experimental Study of the Single-Pulse Femtosecond Laser Ablation Morphology of GaN FilmsMingyuan Wang0Tong Zhang1Yanping Yuan2Zhiyong Wang3Yanlei Liu4Lin Chen5School of Physics and Optoelectronic Engineering, Beijing University of Technology, Beijing 100124, ChinaSchool of Physics and Optoelectronic Engineering, Beijing University of Technology, Beijing 100124, ChinaSchool of Physics and Optoelectronic Engineering, Beijing University of Technology, Beijing 100124, ChinaSchool of Physics and Optoelectronic Engineering, Beijing University of Technology, Beijing 100124, ChinaHenan Key Laboratory of Infrared Spectrum Measures, Applications College of Physics, Henan Normal University, Xinxiang 453007, ChinaSchool of Physics and Optoelectronic Engineering, Beijing University of Technology, Beijing 100124, ChinaGallium nitride (GaN) exhibits distinctive physical and chemical properties that render it indispensable in a multitude of electronic and optoelectronic devices. Given that GaN is a typical hard and brittle material that is difficult to machine, femtosecond laser technology provides an effective and convenient tool for processing such materials. However, GaN undergoes complex physical and chemical changes during high-power ablation, which poses a challenge to high-precision processing with controllable geometry. In this study, the quantitative relationship between the parameters of a single-pulse femtosecond laser and GaN ablation morphology was investigated using isotherm distribution. A multiphysics model using COMSOL Multiphysics<sup>®</sup> was developed to generate the isothermal distributions. Experiments were conducted on the femtosecond laser ablation of GaN at various single-pulse energies, and the resulting ablation morphologies were compared with the predictions from the multiphysics model. The comparison demonstrated that the calculated isotherm distribution accurately predicted not only the ablation diameter and depth but also the crater shape across a broad range of laser fluences. The predicted errors of the ablation diameters and depths were within 4.71% and 10.9%, respectively. The root mean square error (RMSE) and coefficient of determination (R<sup>2</sup>) were employed to evaluate the prediction errors associated with the crater shapes, which fell within the range of 0.018–0.032 μm and 0.77–0.91, respectively. This study can provide an important reference for utilizing femtosecond lasers in the precise ablation of GaN to achieve desired geometries.https://www.mdpi.com/2072-666X/16/1/85femtosecond laserGaN filmmultiphysics modelablation morphology
spellingShingle Mingyuan Wang
Tong Zhang
Yanping Yuan
Zhiyong Wang
Yanlei Liu
Lin Chen
Simulation and Experimental Study of the Single-Pulse Femtosecond Laser Ablation Morphology of GaN Films
Micromachines
femtosecond laser
GaN film
multiphysics model
ablation morphology
title Simulation and Experimental Study of the Single-Pulse Femtosecond Laser Ablation Morphology of GaN Films
title_full Simulation and Experimental Study of the Single-Pulse Femtosecond Laser Ablation Morphology of GaN Films
title_fullStr Simulation and Experimental Study of the Single-Pulse Femtosecond Laser Ablation Morphology of GaN Films
title_full_unstemmed Simulation and Experimental Study of the Single-Pulse Femtosecond Laser Ablation Morphology of GaN Films
title_short Simulation and Experimental Study of the Single-Pulse Femtosecond Laser Ablation Morphology of GaN Films
title_sort simulation and experimental study of the single pulse femtosecond laser ablation morphology of gan films
topic femtosecond laser
GaN film
multiphysics model
ablation morphology
url https://www.mdpi.com/2072-666X/16/1/85
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AT yanpingyuan simulationandexperimentalstudyofthesinglepulsefemtosecondlaserablationmorphologyofganfilms
AT zhiyongwang simulationandexperimentalstudyofthesinglepulsefemtosecondlaserablationmorphologyofganfilms
AT yanleiliu simulationandexperimentalstudyofthesinglepulsefemtosecondlaserablationmorphologyofganfilms
AT linchen simulationandexperimentalstudyofthesinglepulsefemtosecondlaserablationmorphologyofganfilms