Development and characterization of air jet vortex yarn with novel fiber blends

Abstract Air jet vortex spinning has become more popular due to its higher productivity, improved yarn quality, and recent technological advancements. This research explores the interplay between fiber composition, spinning techniques, and yarn properties, comparing them to traditional ring‐spun yar...

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Main Authors: Khurshid Alam, Mahbubur Rahman, Menghan Li, Md Ashikur Rahman, Md Aptabusjaman, Tarikul Islam, Mingjie Xing
Format: Article
Language:English
Published: Wiley 2025-01-01
Series:SPE Polymers
Subjects:
Online Access:https://doi.org/10.1002/pls2.10158
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author Khurshid Alam
Mahbubur Rahman
Menghan Li
Md Ashikur Rahman
Md Aptabusjaman
Tarikul Islam
Mingjie Xing
author_facet Khurshid Alam
Mahbubur Rahman
Menghan Li
Md Ashikur Rahman
Md Aptabusjaman
Tarikul Islam
Mingjie Xing
author_sort Khurshid Alam
collection DOAJ
description Abstract Air jet vortex spinning has become more popular due to its higher productivity, improved yarn quality, and recent technological advancements. This research explores the interplay between fiber composition, spinning techniques, and yarn properties, comparing them to traditional ring‐spun yarns. Air jet vortex spinning is typically used for fibers like viscose and polyester, with limited exploration of new fibers. This study uses novel fibers to create air jet vortex yarns, examining their spin ability, properties, and structure. Both air jet vortex and ring‐spun yarns were produced using blends of new and conventional fibers, such as Tencel A100, eco‐friendly viscose, recycled polyester, acrylic, combed cotton, and polyester, all with a linear density of 18 Ne. Compositions included acrylic/environmental viscose/combed cotton, polyester/viscose, and recycled polyester/Tencel A100 (80/20). From the analysis of mechanical properties, results revealed that air jet vortex yarns exhibited superior properties to ring‐spun yarns, except for evenness. A/R/C, T/TA100, and TR air jet vortex yarns exhibited a good tensile strength of 383.67, 702.8, and 656.4 cN, respectively, which are higher than ring spun yarns. Air jet vortex yarns showed 90% less hairiness compared with ring‐spun yarns. Moreover, the internal structure of both air jet vortex and ring‐spun yarn was thoroughly examined using scanning electron microscopy. This study also highlights the innovative potential and sustainability of air jet vortex yarns in the textile industry. Highlights Investigating the relationship between fiber composition, spinning techniques, and yarn properties, comparing them to traditional ring‐spun yarns. Utilizing novel fibers to create air jet vortex yarns and analyzing their spin ability, properties, and structure. Producing blends of new and conventional fibers, including Tencel A100, eco‐friendly viscose, recycled polyester, acrylic, combed cotton, and polyester, all with a linear density of 18 Ne. Demonstrating superior mechanical properties of air jet vortex yarns compared with ring‐spun yarns, except for evenness, underscoring their innovative potential, and sustainability in the textile industry.
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institution Kabale University
issn 2690-3857
language English
publishDate 2025-01-01
publisher Wiley
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series SPE Polymers
spelling doaj-art-13beaa4a57a945699bd2e7775848739c2025-01-29T12:52:33ZengWileySPE Polymers2690-38572025-01-0161n/an/a10.1002/pls2.10158Development and characterization of air jet vortex yarn with novel fiber blendsKhurshid Alam0Mahbubur Rahman1Menghan Li2Md Ashikur Rahman3Md Aptabusjaman4Tarikul Islam5Mingjie Xing6College of Textiles and Clothing, Qingdao University Qingdao ChinaCollege of Textiles and Clothing, Qingdao University Qingdao ChinaCollege of Textiles and Clothing, Qingdao University Qingdao ChinaCollege of Textiles and Clothing, Qingdao University Qingdao ChinaCollege of Textiles and Clothing, Qingdao University Qingdao ChinaDepartment of Textile Engineering Jashore University of Science and Technology Jashore BangladeshCollege of Textiles and Clothing, Qingdao University Qingdao ChinaAbstract Air jet vortex spinning has become more popular due to its higher productivity, improved yarn quality, and recent technological advancements. This research explores the interplay between fiber composition, spinning techniques, and yarn properties, comparing them to traditional ring‐spun yarns. Air jet vortex spinning is typically used for fibers like viscose and polyester, with limited exploration of new fibers. This study uses novel fibers to create air jet vortex yarns, examining their spin ability, properties, and structure. Both air jet vortex and ring‐spun yarns were produced using blends of new and conventional fibers, such as Tencel A100, eco‐friendly viscose, recycled polyester, acrylic, combed cotton, and polyester, all with a linear density of 18 Ne. Compositions included acrylic/environmental viscose/combed cotton, polyester/viscose, and recycled polyester/Tencel A100 (80/20). From the analysis of mechanical properties, results revealed that air jet vortex yarns exhibited superior properties to ring‐spun yarns, except for evenness. A/R/C, T/TA100, and TR air jet vortex yarns exhibited a good tensile strength of 383.67, 702.8, and 656.4 cN, respectively, which are higher than ring spun yarns. Air jet vortex yarns showed 90% less hairiness compared with ring‐spun yarns. Moreover, the internal structure of both air jet vortex and ring‐spun yarn was thoroughly examined using scanning electron microscopy. This study also highlights the innovative potential and sustainability of air jet vortex yarns in the textile industry. Highlights Investigating the relationship between fiber composition, spinning techniques, and yarn properties, comparing them to traditional ring‐spun yarns. Utilizing novel fibers to create air jet vortex yarns and analyzing their spin ability, properties, and structure. Producing blends of new and conventional fibers, including Tencel A100, eco‐friendly viscose, recycled polyester, acrylic, combed cotton, and polyester, all with a linear density of 18 Ne. Demonstrating superior mechanical properties of air jet vortex yarns compared with ring‐spun yarns, except for evenness, underscoring their innovative potential, and sustainability in the textile industry.https://doi.org/10.1002/pls2.10158air jet vortex spinningnovel fiberyarn propertiesyarn structure
spellingShingle Khurshid Alam
Mahbubur Rahman
Menghan Li
Md Ashikur Rahman
Md Aptabusjaman
Tarikul Islam
Mingjie Xing
Development and characterization of air jet vortex yarn with novel fiber blends
SPE Polymers
air jet vortex spinning
novel fiber
yarn properties
yarn structure
title Development and characterization of air jet vortex yarn with novel fiber blends
title_full Development and characterization of air jet vortex yarn with novel fiber blends
title_fullStr Development and characterization of air jet vortex yarn with novel fiber blends
title_full_unstemmed Development and characterization of air jet vortex yarn with novel fiber blends
title_short Development and characterization of air jet vortex yarn with novel fiber blends
title_sort development and characterization of air jet vortex yarn with novel fiber blends
topic air jet vortex spinning
novel fiber
yarn properties
yarn structure
url https://doi.org/10.1002/pls2.10158
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AT mahbuburrahman developmentandcharacterizationofairjetvortexyarnwithnovelfiberblends
AT menghanli developmentandcharacterizationofairjetvortexyarnwithnovelfiberblends
AT mdashikurrahman developmentandcharacterizationofairjetvortexyarnwithnovelfiberblends
AT mdaptabusjaman developmentandcharacterizationofairjetvortexyarnwithnovelfiberblends
AT tarikulislam developmentandcharacterizationofairjetvortexyarnwithnovelfiberblends
AT mingjiexing developmentandcharacterizationofairjetvortexyarnwithnovelfiberblends