Risk Analysis of Coupling Fault Propagation Based on Meta-Action for Computerized Numerical Control (CNC) Machine Tool

A comprehensive fault analysis of CNC machine tool is conducive to improving its reliability. Due to the highly complex structure of CNC machine tool, there are different degrees of coupling relationship between faults. However, the traditional fault analysis methods (FMEA, FTA, etc.) for CNC machin...

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Main Authors: Yifan Chen, Genbao Zhang, Yan Ran
Format: Article
Language:English
Published: Wiley 2019-01-01
Series:Complexity
Online Access:http://dx.doi.org/10.1155/2019/3237254
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author Yifan Chen
Genbao Zhang
Yan Ran
author_facet Yifan Chen
Genbao Zhang
Yan Ran
author_sort Yifan Chen
collection DOAJ
description A comprehensive fault analysis of CNC machine tool is conducive to improving its reliability. Due to the highly complex structure of CNC machine tool, there are different degrees of coupling relationship between faults. However, the traditional fault analysis methods (FMEA, FTA, etc.) for CNC machine tool do not solve this problem perfectly. Therefore, we propose a coupling fault propagation model based on meta-action. First, in order to simplify the structural complexity of CNC machine tool, the “Function-Motion-Action (FMA)” decomposition structure is used to decompose the product function into simple meta-action, and the numerical matrix is used to quantify the coupling relationship between the meta-actions. Then, based on the fault transfer characteristics of meta-action, the fault propagation model is established, and the global risk effect (GRE) is combined to realize the comprehensive evaluation of the risk criticality of meta-actions. Finally, the rationality and validity of the method are verified by the case analysis of the automatic pallet changer (APC) of computerized numerical control (CNC) machining center.
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institution Kabale University
issn 1076-2787
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publishDate 2019-01-01
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spelling doaj-art-10ac34326ba5416090d2604e4e8a29002025-02-03T05:59:37ZengWileyComplexity1076-27871099-05262019-01-01201910.1155/2019/32372543237254Risk Analysis of Coupling Fault Propagation Based on Meta-Action for Computerized Numerical Control (CNC) Machine ToolYifan Chen0Genbao Zhang1Yan Ran2College of Mechanical Engineering and State Key Laboratory of Mechanical Transmission, Chongqing University, Chongqing 400044, ChinaCollege of Mechanical Engineering and State Key Laboratory of Mechanical Transmission, Chongqing University, Chongqing 400044, ChinaCollege of Mechanical Engineering and State Key Laboratory of Mechanical Transmission, Chongqing University, Chongqing 400044, ChinaA comprehensive fault analysis of CNC machine tool is conducive to improving its reliability. Due to the highly complex structure of CNC machine tool, there are different degrees of coupling relationship between faults. However, the traditional fault analysis methods (FMEA, FTA, etc.) for CNC machine tool do not solve this problem perfectly. Therefore, we propose a coupling fault propagation model based on meta-action. First, in order to simplify the structural complexity of CNC machine tool, the “Function-Motion-Action (FMA)” decomposition structure is used to decompose the product function into simple meta-action, and the numerical matrix is used to quantify the coupling relationship between the meta-actions. Then, based on the fault transfer characteristics of meta-action, the fault propagation model is established, and the global risk effect (GRE) is combined to realize the comprehensive evaluation of the risk criticality of meta-actions. Finally, the rationality and validity of the method are verified by the case analysis of the automatic pallet changer (APC) of computerized numerical control (CNC) machining center.http://dx.doi.org/10.1155/2019/3237254
spellingShingle Yifan Chen
Genbao Zhang
Yan Ran
Risk Analysis of Coupling Fault Propagation Based on Meta-Action for Computerized Numerical Control (CNC) Machine Tool
Complexity
title Risk Analysis of Coupling Fault Propagation Based on Meta-Action for Computerized Numerical Control (CNC) Machine Tool
title_full Risk Analysis of Coupling Fault Propagation Based on Meta-Action for Computerized Numerical Control (CNC) Machine Tool
title_fullStr Risk Analysis of Coupling Fault Propagation Based on Meta-Action for Computerized Numerical Control (CNC) Machine Tool
title_full_unstemmed Risk Analysis of Coupling Fault Propagation Based on Meta-Action for Computerized Numerical Control (CNC) Machine Tool
title_short Risk Analysis of Coupling Fault Propagation Based on Meta-Action for Computerized Numerical Control (CNC) Machine Tool
title_sort risk analysis of coupling fault propagation based on meta action for computerized numerical control cnc machine tool
url http://dx.doi.org/10.1155/2019/3237254
work_keys_str_mv AT yifanchen riskanalysisofcouplingfaultpropagationbasedonmetaactionforcomputerizednumericalcontrolcncmachinetool
AT genbaozhang riskanalysisofcouplingfaultpropagationbasedonmetaactionforcomputerizednumericalcontrolcncmachinetool
AT yanran riskanalysisofcouplingfaultpropagationbasedonmetaactionforcomputerizednumericalcontrolcncmachinetool