The rise of aerial additive manufacturing in construction: a review of material advancements

The construction industry has recently increased the adoption of additive manufacturing (AM, also known as 3D-printing) technologies. This review paper presents the state of the art of ground-based AM systems in construction, focusing comprehensively on developments in the material aspect towards us...

Full description

Saved in:
Bibliographic Details
Main Authors: Barrie Dams, Binling Chen, Yusuf Furkan Kaya, Paul Shepherd, Mirko Kovac, Richard J. Ball
Format: Article
Language:English
Published: Frontiers Media S.A. 2025-01-01
Series:Frontiers in Materials
Subjects:
Online Access:https://www.frontiersin.org/articles/10.3389/fmats.2024.1458752/full
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1832584976119365632
author Barrie Dams
Binling Chen
Binling Chen
Yusuf Furkan Kaya
Yusuf Furkan Kaya
Paul Shepherd
Mirko Kovac
Mirko Kovac
Mirko Kovac
Richard J. Ball
author_facet Barrie Dams
Binling Chen
Binling Chen
Yusuf Furkan Kaya
Yusuf Furkan Kaya
Paul Shepherd
Mirko Kovac
Mirko Kovac
Mirko Kovac
Richard J. Ball
author_sort Barrie Dams
collection DOAJ
description The construction industry has recently increased the adoption of additive manufacturing (AM, also known as 3D-printing) technologies. This review paper presents the state of the art of ground-based AM systems in construction, focusing comprehensively on developments in the material aspect towards using unmanned aerial vehicles (UAV), commonly referred to as “drones”. AM itself is introduced, and an overview of the history of AM is provided. Key projects developing both ground-based cementitious and polymeric AM applications for construction purposes are reviewed along with material constituents, AM deposition methods and reinforcement techniques to mitigate against crack propagation. The review details a cutting-edge Aerial Additive Manufacturing (AAM) system developed to utilise untethered, self-powered UAV platforms extruding material during autonomous flight, which is designed to bring multi-agent aerial mobility to AM in the construction industry. An overview of the history of UAV development is presented, as well as the current use of UAV platforms combined with material deposition devices for construction and considerations for developing suitable materials and future research.
format Article
id doaj-art-103bd4ee5e9443e9a730017b7eb84d69
institution Kabale University
issn 2296-8016
language English
publishDate 2025-01-01
publisher Frontiers Media S.A.
record_format Article
series Frontiers in Materials
spelling doaj-art-103bd4ee5e9443e9a730017b7eb84d692025-01-27T06:40:28ZengFrontiers Media S.A.Frontiers in Materials2296-80162025-01-011110.3389/fmats.2024.14587521458752The rise of aerial additive manufacturing in construction: a review of material advancementsBarrie Dams0Binling Chen1Binling Chen2Yusuf Furkan Kaya3Yusuf Furkan Kaya4Paul Shepherd5Mirko Kovac6Mirko Kovac7Mirko Kovac8Richard J. Ball9Department of Architecture and Civil Engineering, University of Bath, Bath, United KingdomDepartment of Architecture and Civil Engineering, University of Bath, Bath, United KingdomSchool of Mechanical Engineering, Beijing Institute of Technology, Beijing, ChinaSchool of Architecture, Civil and Environmental Engineering (ENAC), EPFL - Ecole Polytechnique Federale de Lausanne, Lausanne, SwitzerlandLaboratory of Sustainability Robotics, Swiss Federal Laboratories for Materials Science and Technology, EMPA, Dubendorf, SwitzerlandDepartment of Architecture and Civil Engineering, University of Bath, Bath, United KingdomSchool of Architecture, Civil and Environmental Engineering (ENAC), EPFL - Ecole Polytechnique Federale de Lausanne, Lausanne, SwitzerlandLaboratory of Sustainability Robotics, Swiss Federal Laboratories for Materials Science and Technology, EMPA, Dubendorf, SwitzerlandAerial Robotics Laboratory, Department of Aeronautics, Imperial College London, London, United KingdomDepartment of Architecture and Civil Engineering, University of Bath, Bath, United KingdomThe construction industry has recently increased the adoption of additive manufacturing (AM, also known as 3D-printing) technologies. This review paper presents the state of the art of ground-based AM systems in construction, focusing comprehensively on developments in the material aspect towards using unmanned aerial vehicles (UAV), commonly referred to as “drones”. AM itself is introduced, and an overview of the history of AM is provided. Key projects developing both ground-based cementitious and polymeric AM applications for construction purposes are reviewed along with material constituents, AM deposition methods and reinforcement techniques to mitigate against crack propagation. The review details a cutting-edge Aerial Additive Manufacturing (AAM) system developed to utilise untethered, self-powered UAV platforms extruding material during autonomous flight, which is designed to bring multi-agent aerial mobility to AM in the construction industry. An overview of the history of UAV development is presented, as well as the current use of UAV platforms combined with material deposition devices for construction and considerations for developing suitable materials and future research.https://www.frontiersin.org/articles/10.3389/fmats.2024.1458752/fullaerial additive manufacturingconstruction industryunmanned aerial vehiclesmaterial propertiescementitious materialpolymers
spellingShingle Barrie Dams
Binling Chen
Binling Chen
Yusuf Furkan Kaya
Yusuf Furkan Kaya
Paul Shepherd
Mirko Kovac
Mirko Kovac
Mirko Kovac
Richard J. Ball
The rise of aerial additive manufacturing in construction: a review of material advancements
Frontiers in Materials
aerial additive manufacturing
construction industry
unmanned aerial vehicles
material properties
cementitious material
polymers
title The rise of aerial additive manufacturing in construction: a review of material advancements
title_full The rise of aerial additive manufacturing in construction: a review of material advancements
title_fullStr The rise of aerial additive manufacturing in construction: a review of material advancements
title_full_unstemmed The rise of aerial additive manufacturing in construction: a review of material advancements
title_short The rise of aerial additive manufacturing in construction: a review of material advancements
title_sort rise of aerial additive manufacturing in construction a review of material advancements
topic aerial additive manufacturing
construction industry
unmanned aerial vehicles
material properties
cementitious material
polymers
url https://www.frontiersin.org/articles/10.3389/fmats.2024.1458752/full
work_keys_str_mv AT barriedams theriseofaerialadditivemanufacturinginconstructionareviewofmaterialadvancements
AT binlingchen theriseofaerialadditivemanufacturinginconstructionareviewofmaterialadvancements
AT binlingchen theriseofaerialadditivemanufacturinginconstructionareviewofmaterialadvancements
AT yusuffurkankaya theriseofaerialadditivemanufacturinginconstructionareviewofmaterialadvancements
AT yusuffurkankaya theriseofaerialadditivemanufacturinginconstructionareviewofmaterialadvancements
AT paulshepherd theriseofaerialadditivemanufacturinginconstructionareviewofmaterialadvancements
AT mirkokovac theriseofaerialadditivemanufacturinginconstructionareviewofmaterialadvancements
AT mirkokovac theriseofaerialadditivemanufacturinginconstructionareviewofmaterialadvancements
AT mirkokovac theriseofaerialadditivemanufacturinginconstructionareviewofmaterialadvancements
AT richardjball theriseofaerialadditivemanufacturinginconstructionareviewofmaterialadvancements
AT barriedams riseofaerialadditivemanufacturinginconstructionareviewofmaterialadvancements
AT binlingchen riseofaerialadditivemanufacturinginconstructionareviewofmaterialadvancements
AT binlingchen riseofaerialadditivemanufacturinginconstructionareviewofmaterialadvancements
AT yusuffurkankaya riseofaerialadditivemanufacturinginconstructionareviewofmaterialadvancements
AT yusuffurkankaya riseofaerialadditivemanufacturinginconstructionareviewofmaterialadvancements
AT paulshepherd riseofaerialadditivemanufacturinginconstructionareviewofmaterialadvancements
AT mirkokovac riseofaerialadditivemanufacturinginconstructionareviewofmaterialadvancements
AT mirkokovac riseofaerialadditivemanufacturinginconstructionareviewofmaterialadvancements
AT mirkokovac riseofaerialadditivemanufacturinginconstructionareviewofmaterialadvancements
AT richardjball riseofaerialadditivemanufacturinginconstructionareviewofmaterialadvancements