A novel Na2MoO4@CNT/Al–Zn–Mg–Cu composite with superior corrosion resistance and good mechanical properties: Effect of heat treatment

The development of Al–Zn–Mg–Cu alloys and their composites with good corrosion resistance and mechanical properties is highly demanding yet remains challenging. In this study, a new strategy of incorporating Na2MoO4 precipitants into bulk Al–Zn–Mg–Cu alloys using the inner cavity of opened carbon na...

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Main Authors: Jie Yang, Qing Li, Zhixiang Xiao, Zhengbin Wang, Zhenyu Liu, Bolv Xiao, Zongyi Ma, Yugui Zheng
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Journal of Materials Research and Technology
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Online Access:http://www.sciencedirect.com/science/article/pii/S2238785425002388
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author Jie Yang
Qing Li
Zhixiang Xiao
Zhengbin Wang
Zhenyu Liu
Bolv Xiao
Zongyi Ma
Yugui Zheng
author_facet Jie Yang
Qing Li
Zhixiang Xiao
Zhengbin Wang
Zhenyu Liu
Bolv Xiao
Zongyi Ma
Yugui Zheng
author_sort Jie Yang
collection DOAJ
description The development of Al–Zn–Mg–Cu alloys and their composites with good corrosion resistance and mechanical properties is highly demanding yet remains challenging. In this study, a new strategy of incorporating Na2MoO4 precipitants into bulk Al–Zn–Mg–Cu alloys using the inner cavity of opened carbon nanotubes (CNTs) combined with different heat treatments are employed to develop a novel Na2MoO4@CNT/7075 composite with superior corrosion resistance, high strength and good plasticity. The results show that as compared to the peak aging (PA) treatment, double aging (DA) and retrogression and re-aging (RRA) treatments can result in wider precipitation-free zone in the grain boundary with slightly larger precipitate phases. As a result, the DA- and RRA-treated Na2MoO4@CNT/7075 composite has good mechanical properties with high strength and relatively good elongation. Moreover, all the Na2MoO4@CNT/7075 composites have extraordinary corrosion resistance with a low corrosion rate (∼0.01 mm/y) in 0.6 mol/L NaCl solution and the highest resistance to intergranular corrosion (IGC depth of <5 μm) and exfoliation corrosion (EXCO rating of level N), regardless of the heat treatment. This is experimentally proved to originate from the pronounced surface enrichment of the Na2MoO4 precipitant released from exposed CNTs forming a protective surface film, which is independent of heat treatment, and therefore indicates that the aforementioned new strategy is highly effective to enhance corrosion resistance under different heat treatments. This work demonstrates that high-performance Al–Zn–Mg–Cu matrix composites with superior corrosion resistance and good mechanical properties can be developed by combining the new corrosion-resistance strategy and proper heat treatments.
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spelling doaj-art-0ee142d582d64e79b6cd05459bc30dfa2025-02-05T04:32:09ZengElsevierJournal of Materials Research and Technology2238-78542025-03-013528262839A novel Na2MoO4@CNT/Al–Zn–Mg–Cu composite with superior corrosion resistance and good mechanical properties: Effect of heat treatmentJie Yang0Qing Li1Zhixiang Xiao2Zhengbin Wang3Zhenyu Liu4Bolv Xiao5Zongyi Ma6Yugui Zheng7CAS Key Laboratory of Nuclear Materials and Safety Assessment, Institute of Metal Research, Chinese Academy of Sciences, Shenyang, 110016, China; School of Materials Science and Engineering, University of Science and Technology of China, Shenyang, 110016, ChinaCAS Key Laboratory of Nuclear Materials and Safety Assessment, Institute of Metal Research, Chinese Academy of Sciences, Shenyang, 110016, China; School of Materials Science and Engineering, University of Science and Technology of China, Shenyang, 110016, ChinaCAS Key Laboratory of Nuclear Materials and Safety Assessment, Institute of Metal Research, Chinese Academy of Sciences, Shenyang, 110016, China; School of Materials Science and Engineering, University of Science and Technology of China, Shenyang, 110016, ChinaCAS Key Laboratory of Nuclear Materials and Safety Assessment, Institute of Metal Research, Chinese Academy of Sciences, Shenyang, 110016, China; Corresponding author.Shi-changxu Innovation Center for Advanced Materials, Institute of Metal Research, Chinese Academy of Sciences, Shenyang, 110016, China; Corresponding author.Shi-changxu Innovation Center for Advanced Materials, Institute of Metal Research, Chinese Academy of Sciences, Shenyang, 110016, ChinaShi-changxu Innovation Center for Advanced Materials, Institute of Metal Research, Chinese Academy of Sciences, Shenyang, 110016, ChinaCAS Key Laboratory of Nuclear Materials and Safety Assessment, Institute of Metal Research, Chinese Academy of Sciences, Shenyang, 110016, China; Corresponding author.The development of Al–Zn–Mg–Cu alloys and their composites with good corrosion resistance and mechanical properties is highly demanding yet remains challenging. In this study, a new strategy of incorporating Na2MoO4 precipitants into bulk Al–Zn–Mg–Cu alloys using the inner cavity of opened carbon nanotubes (CNTs) combined with different heat treatments are employed to develop a novel Na2MoO4@CNT/7075 composite with superior corrosion resistance, high strength and good plasticity. The results show that as compared to the peak aging (PA) treatment, double aging (DA) and retrogression and re-aging (RRA) treatments can result in wider precipitation-free zone in the grain boundary with slightly larger precipitate phases. As a result, the DA- and RRA-treated Na2MoO4@CNT/7075 composite has good mechanical properties with high strength and relatively good elongation. Moreover, all the Na2MoO4@CNT/7075 composites have extraordinary corrosion resistance with a low corrosion rate (∼0.01 mm/y) in 0.6 mol/L NaCl solution and the highest resistance to intergranular corrosion (IGC depth of <5 μm) and exfoliation corrosion (EXCO rating of level N), regardless of the heat treatment. This is experimentally proved to originate from the pronounced surface enrichment of the Na2MoO4 precipitant released from exposed CNTs forming a protective surface film, which is independent of heat treatment, and therefore indicates that the aforementioned new strategy is highly effective to enhance corrosion resistance under different heat treatments. This work demonstrates that high-performance Al–Zn–Mg–Cu matrix composites with superior corrosion resistance and good mechanical properties can be developed by combining the new corrosion-resistance strategy and proper heat treatments.http://www.sciencedirect.com/science/article/pii/S2238785425002388Na2MoO4@CNT/7075 compositeHeat treatmentCorrosion resistanceMechanical propertiesCarbon nanotubes
spellingShingle Jie Yang
Qing Li
Zhixiang Xiao
Zhengbin Wang
Zhenyu Liu
Bolv Xiao
Zongyi Ma
Yugui Zheng
A novel Na2MoO4@CNT/Al–Zn–Mg–Cu composite with superior corrosion resistance and good mechanical properties: Effect of heat treatment
Journal of Materials Research and Technology
Na2MoO4@CNT/7075 composite
Heat treatment
Corrosion resistance
Mechanical properties
Carbon nanotubes
title A novel Na2MoO4@CNT/Al–Zn–Mg–Cu composite with superior corrosion resistance and good mechanical properties: Effect of heat treatment
title_full A novel Na2MoO4@CNT/Al–Zn–Mg–Cu composite with superior corrosion resistance and good mechanical properties: Effect of heat treatment
title_fullStr A novel Na2MoO4@CNT/Al–Zn–Mg–Cu composite with superior corrosion resistance and good mechanical properties: Effect of heat treatment
title_full_unstemmed A novel Na2MoO4@CNT/Al–Zn–Mg–Cu composite with superior corrosion resistance and good mechanical properties: Effect of heat treatment
title_short A novel Na2MoO4@CNT/Al–Zn–Mg–Cu composite with superior corrosion resistance and good mechanical properties: Effect of heat treatment
title_sort novel na2moo4 cnt al zn mg cu composite with superior corrosion resistance and good mechanical properties effect of heat treatment
topic Na2MoO4@CNT/7075 composite
Heat treatment
Corrosion resistance
Mechanical properties
Carbon nanotubes
url http://www.sciencedirect.com/science/article/pii/S2238785425002388
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