Random non-proportional fatigue tests with planar tri-axial fatigue testing machine

Complex stresses, which occur on the mechanical surfaces of transport machinery in service, bring a drastic degradation in fatigue life. However, it is hard to reproduce such complex stress states for evaluating the fatigue life with conventional multiaxial fatigue machines. We have developed a fati...

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Main Authors: T. Inoue, R. Nagao, N. Takeda
Format: Article
Language:English
Published: Gruppo Italiano Frattura 2016-10-01
Series:Fracture and Structural Integrity
Subjects:
Online Access:http://www.gruppofrattura.it/pdf/rivista/numero38/numero_38_art_35.pdf
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author T. Inoue
R. Nagao
N. Takeda
author_facet T. Inoue
R. Nagao
N. Takeda
author_sort T. Inoue
collection DOAJ
description Complex stresses, which occur on the mechanical surfaces of transport machinery in service, bring a drastic degradation in fatigue life. However, it is hard to reproduce such complex stress states for evaluating the fatigue life with conventional multiaxial fatigue machines. We have developed a fatigue testing machine that enables reproduction of such complex stresses. The testing machine can reproduce arbitrary in-plane stress states by applying three independent loads to the test specimen using actuators which apply loads in the 0, 45, and 90 degree directions. The reproduction was tested with complex stress data obtained from the actual operation of transport machinery. As a result, it was found that the reproduced stress corresponded to the measured stress with an error range of less than 10 %. Then, we made a comparison between measured fatigue lives under random non-proportional loading conditions and predicted fatigue lives. It was found that predicted fatigue lives with cr, stress on critical plane, were over a factor of 10 against measured fatigue lives. On the other hand, predicted fatigue lives with ma, stress in consideration of a non-proportional level evaluated by using amplitude and direction of principal stress, were within a factor of 3 against measured fatigue lives
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institution Kabale University
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1971-8993
language English
publishDate 2016-10-01
publisher Gruppo Italiano Frattura
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series Fracture and Structural Integrity
spelling doaj-art-0de240f2f48e4d45ae2e569031265cf52025-02-03T10:38:19ZengGruppo Italiano FratturaFracture and Structural Integrity1971-89931971-89932016-10-01103825926510.3221/IGF-ESIS.38.35Random non-proportional fatigue tests with planar tri-axial fatigue testing machineT. Inoue0R. Nagao1N. Takeda2Hitachi, Ltd.,JapanHitachi, Ltd.,JapanHitachi, Ltd.,JapanComplex stresses, which occur on the mechanical surfaces of transport machinery in service, bring a drastic degradation in fatigue life. However, it is hard to reproduce such complex stress states for evaluating the fatigue life with conventional multiaxial fatigue machines. We have developed a fatigue testing machine that enables reproduction of such complex stresses. The testing machine can reproduce arbitrary in-plane stress states by applying three independent loads to the test specimen using actuators which apply loads in the 0, 45, and 90 degree directions. The reproduction was tested with complex stress data obtained from the actual operation of transport machinery. As a result, it was found that the reproduced stress corresponded to the measured stress with an error range of less than 10 %. Then, we made a comparison between measured fatigue lives under random non-proportional loading conditions and predicted fatigue lives. It was found that predicted fatigue lives with cr, stress on critical plane, were over a factor of 10 against measured fatigue lives. On the other hand, predicted fatigue lives with ma, stress in consideration of a non-proportional level evaluated by using amplitude and direction of principal stress, were within a factor of 3 against measured fatigue liveshttp://www.gruppofrattura.it/pdf/rivista/numero38/numero_38_art_35.pdfFatigueNon-proportionalRandomPlane stressFatigue life predictionTesting machine
spellingShingle T. Inoue
R. Nagao
N. Takeda
Random non-proportional fatigue tests with planar tri-axial fatigue testing machine
Fracture and Structural Integrity
Fatigue
Non-proportional
Random
Plane stress
Fatigue life prediction
Testing machine
title Random non-proportional fatigue tests with planar tri-axial fatigue testing machine
title_full Random non-proportional fatigue tests with planar tri-axial fatigue testing machine
title_fullStr Random non-proportional fatigue tests with planar tri-axial fatigue testing machine
title_full_unstemmed Random non-proportional fatigue tests with planar tri-axial fatigue testing machine
title_short Random non-proportional fatigue tests with planar tri-axial fatigue testing machine
title_sort random non proportional fatigue tests with planar tri axial fatigue testing machine
topic Fatigue
Non-proportional
Random
Plane stress
Fatigue life prediction
Testing machine
url http://www.gruppofrattura.it/pdf/rivista/numero38/numero_38_art_35.pdf
work_keys_str_mv AT tinoue randomnonproportionalfatiguetestswithplanartriaxialfatiguetestingmachine
AT rnagao randomnonproportionalfatiguetestswithplanartriaxialfatiguetestingmachine
AT ntakeda randomnonproportionalfatiguetestswithplanartriaxialfatiguetestingmachine