Manufacture of Green-Composite Sandwich Structures with Basalt Fiber and Bioepoxy Resin

Nowadays, there is a growing interest for the use and development of materials synthesized from renewable sources in the polymer composites manufacturing industry; this applies for both matrix and reinforcement components. In the present research, a novel basalt fibre reinforced (BFR) bioepoxy green...

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Main Authors: J. P. Torres, R. Hoto, J. Andrés, J. A. García-Manrique
Format: Article
Language:English
Published: Wiley 2013-01-01
Series:Advances in Materials Science and Engineering
Online Access:http://dx.doi.org/10.1155/2013/214506
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author J. P. Torres
R. Hoto
J. Andrés
J. A. García-Manrique
author_facet J. P. Torres
R. Hoto
J. Andrés
J. A. García-Manrique
author_sort J. P. Torres
collection DOAJ
description Nowadays, there is a growing interest for the use and development of materials synthesized from renewable sources in the polymer composites manufacturing industry; this applies for both matrix and reinforcement components. In the present research, a novel basalt fibre reinforced (BFR) bioepoxy green composite is proposed as an environmentally friendly alternative to traditional petroleum-derived composites. In addition, this material system was combined with cork as core material for the fabrication of fibre composite sandwich structures. Mechanical properties of both skin and core materials were assessed through flexural and tensile tests. Finite element (FEM) simulations for the mechanical stress analysis of the sandwich material were carried out, and a maximum allowable shear stress for material failure under bending loads was established. Permeability measurements of the basalt fabrics were carried out in order to perform numerical simulations of liquid composite moulding (LCM) processes on the PAM-RTM software. The proposed green-composite sandwich material was used for the fabrication of a longboard as a case study for a sports equipment application. Numerical simulations of the mould filling stage allowed the determination of an optimal mould filling strategy. Finally, the load-bearing capacity of the board was studied by means of FEM simulations, and the presented design proved to be acceptable for service.
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institution Kabale University
issn 1687-8434
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language English
publishDate 2013-01-01
publisher Wiley
record_format Article
series Advances in Materials Science and Engineering
spelling doaj-art-0db969a704844d6793d6685c928bf0122025-02-03T01:11:36ZengWileyAdvances in Materials Science and Engineering1687-84341687-84422013-01-01201310.1155/2013/214506214506Manufacture of Green-Composite Sandwich Structures with Basalt Fiber and Bioepoxy ResinJ. P. Torres0R. Hoto1J. Andrés2J. A. García-Manrique3Instituto de Ciencia y Tecnología de Materiales, Universidad Nacional de Mar del Plata, Av. J.B. Justo 4302, B7608FDQ Mar del Plata, ArgentinaUniversidad Politécnica de Valencia, Camino Vera s/n, 46022 Valencia, SpainUniversitat Jaume I, Avenida de Vicent Sos Baynat, 12071 Castellón, SpainUniversidad Politécnica de Valencia, Camino Vera s/n, 46022 Valencia, SpainNowadays, there is a growing interest for the use and development of materials synthesized from renewable sources in the polymer composites manufacturing industry; this applies for both matrix and reinforcement components. In the present research, a novel basalt fibre reinforced (BFR) bioepoxy green composite is proposed as an environmentally friendly alternative to traditional petroleum-derived composites. In addition, this material system was combined with cork as core material for the fabrication of fibre composite sandwich structures. Mechanical properties of both skin and core materials were assessed through flexural and tensile tests. Finite element (FEM) simulations for the mechanical stress analysis of the sandwich material were carried out, and a maximum allowable shear stress for material failure under bending loads was established. Permeability measurements of the basalt fabrics were carried out in order to perform numerical simulations of liquid composite moulding (LCM) processes on the PAM-RTM software. The proposed green-composite sandwich material was used for the fabrication of a longboard as a case study for a sports equipment application. Numerical simulations of the mould filling stage allowed the determination of an optimal mould filling strategy. Finally, the load-bearing capacity of the board was studied by means of FEM simulations, and the presented design proved to be acceptable for service.http://dx.doi.org/10.1155/2013/214506
spellingShingle J. P. Torres
R. Hoto
J. Andrés
J. A. García-Manrique
Manufacture of Green-Composite Sandwich Structures with Basalt Fiber and Bioepoxy Resin
Advances in Materials Science and Engineering
title Manufacture of Green-Composite Sandwich Structures with Basalt Fiber and Bioepoxy Resin
title_full Manufacture of Green-Composite Sandwich Structures with Basalt Fiber and Bioepoxy Resin
title_fullStr Manufacture of Green-Composite Sandwich Structures with Basalt Fiber and Bioepoxy Resin
title_full_unstemmed Manufacture of Green-Composite Sandwich Structures with Basalt Fiber and Bioepoxy Resin
title_short Manufacture of Green-Composite Sandwich Structures with Basalt Fiber and Bioepoxy Resin
title_sort manufacture of green composite sandwich structures with basalt fiber and bioepoxy resin
url http://dx.doi.org/10.1155/2013/214506
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AT rhoto manufactureofgreencompositesandwichstructureswithbasaltfiberandbioepoxyresin
AT jandres manufactureofgreencompositesandwichstructureswithbasaltfiberandbioepoxyresin
AT jagarciamanrique manufactureofgreencompositesandwichstructureswithbasaltfiberandbioepoxyresin