Prediction Model of Cutting Parameters for Turning High Strength Steel Grade-H: Comparative Study of Regression Model versus ANFIS

The Grade-H high strength steel is used in the manufacturing of many civilian and military products. The procedures of manufacturing these parts have several turning operations. The key factors for the manufacturing of these parts are the accuracy, surface roughness (Ra), and material removal rate (...

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Main Authors: Adel T. Abbas, Mohanad Alata, Adham E. Ragab, Magdy M. El Rayes, Ehab A. El Danaf
Format: Article
Language:English
Published: Wiley 2017-01-01
Series:Advances in Materials Science and Engineering
Online Access:http://dx.doi.org/10.1155/2017/2759020
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author Adel T. Abbas
Mohanad Alata
Adham E. Ragab
Magdy M. El Rayes
Ehab A. El Danaf
author_facet Adel T. Abbas
Mohanad Alata
Adham E. Ragab
Magdy M. El Rayes
Ehab A. El Danaf
author_sort Adel T. Abbas
collection DOAJ
description The Grade-H high strength steel is used in the manufacturing of many civilian and military products. The procedures of manufacturing these parts have several turning operations. The key factors for the manufacturing of these parts are the accuracy, surface roughness (Ra), and material removal rate (MRR). The production line of these parts contains many CNC turning machines to get good accuracy and repeatability. The manufacturing engineer should fulfill the required surface roughness value according to the design drawing from first trail (otherwise these parts will be rejected) as well as keeping his eye on maximum metal removal rate. The rejection of these parts at any processing stage will represent huge problems to any factory because the processing and raw material of these parts are very expensive. In this paper the artificial neural network was used for predicting the surface roughness for different cutting parameters in CNC turning operations. These parameters were investigated to get the minimum surface roughness. In addition, a mathematical model for surface roughness was obtained from the experimental data using a regression analysis method. The experimental data are then compared with both the regression analysis results and ANFIS (Adaptive Network-based Fuzzy Inference System) estimations.
format Article
id doaj-art-0b933c9b8ab448c489b3bf1db4ae2337
institution Kabale University
issn 1687-8434
1687-8442
language English
publishDate 2017-01-01
publisher Wiley
record_format Article
series Advances in Materials Science and Engineering
spelling doaj-art-0b933c9b8ab448c489b3bf1db4ae23372025-02-03T07:25:25ZengWileyAdvances in Materials Science and Engineering1687-84341687-84422017-01-01201710.1155/2017/27590202759020Prediction Model of Cutting Parameters for Turning High Strength Steel Grade-H: Comparative Study of Regression Model versus ANFISAdel T. Abbas0Mohanad Alata1Adham E. Ragab2Magdy M. El Rayes3Ehab A. El Danaf4Department of Mechanical Engineering, College of Engineering, King Saud University, P.O. Box 800, Riyadh 11421, Saudi ArabiaDepartment of Mechanical Engineering, College of Engineering, King Saud University, P.O. Box 800, Riyadh 11421, Saudi ArabiaDepartment of Industrial Engineering, College of Engineering, King Saud University, P.O. Box 800, Riyadh 11421, Saudi ArabiaDepartment of Mechanical Engineering, College of Engineering, King Saud University, P.O. Box 800, Riyadh 11421, Saudi ArabiaDepartment of Mechanical Engineering, College of Engineering, King Saud University, P.O. Box 800, Riyadh 11421, Saudi ArabiaThe Grade-H high strength steel is used in the manufacturing of many civilian and military products. The procedures of manufacturing these parts have several turning operations. The key factors for the manufacturing of these parts are the accuracy, surface roughness (Ra), and material removal rate (MRR). The production line of these parts contains many CNC turning machines to get good accuracy and repeatability. The manufacturing engineer should fulfill the required surface roughness value according to the design drawing from first trail (otherwise these parts will be rejected) as well as keeping his eye on maximum metal removal rate. The rejection of these parts at any processing stage will represent huge problems to any factory because the processing and raw material of these parts are very expensive. In this paper the artificial neural network was used for predicting the surface roughness for different cutting parameters in CNC turning operations. These parameters were investigated to get the minimum surface roughness. In addition, a mathematical model for surface roughness was obtained from the experimental data using a regression analysis method. The experimental data are then compared with both the regression analysis results and ANFIS (Adaptive Network-based Fuzzy Inference System) estimations.http://dx.doi.org/10.1155/2017/2759020
spellingShingle Adel T. Abbas
Mohanad Alata
Adham E. Ragab
Magdy M. El Rayes
Ehab A. El Danaf
Prediction Model of Cutting Parameters for Turning High Strength Steel Grade-H: Comparative Study of Regression Model versus ANFIS
Advances in Materials Science and Engineering
title Prediction Model of Cutting Parameters for Turning High Strength Steel Grade-H: Comparative Study of Regression Model versus ANFIS
title_full Prediction Model of Cutting Parameters for Turning High Strength Steel Grade-H: Comparative Study of Regression Model versus ANFIS
title_fullStr Prediction Model of Cutting Parameters for Turning High Strength Steel Grade-H: Comparative Study of Regression Model versus ANFIS
title_full_unstemmed Prediction Model of Cutting Parameters for Turning High Strength Steel Grade-H: Comparative Study of Regression Model versus ANFIS
title_short Prediction Model of Cutting Parameters for Turning High Strength Steel Grade-H: Comparative Study of Regression Model versus ANFIS
title_sort prediction model of cutting parameters for turning high strength steel grade h comparative study of regression model versus anfis
url http://dx.doi.org/10.1155/2017/2759020
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AT magdymelrayes predictionmodelofcuttingparametersforturninghighstrengthsteelgradehcomparativestudyofregressionmodelversusanfis
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