Numerical analysis and verification of residual stress in T joint of S355 steel

T joint is a widely used welding form. The welding deformation and residual stress produced during the welding process affect the integrity and reliability of the resultant structure. In this study, S355 low alloy steel was used as test material, and the thermal-mechanical coupling characteristics o...

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Main Authors: Wang Xiangming, Guo Erfu
Format: Article
Language:English
Published: Gruppo Italiano Frattura 2020-04-01
Series:Fracture and Structural Integrity
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Online Access:https://www.fracturae.com/index.php/fis/article/view/2468/2932
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author Wang Xiangming
Guo Erfu
author_facet Wang Xiangming
Guo Erfu
author_sort Wang Xiangming
collection DOAJ
description T joint is a widely used welding form. The welding deformation and residual stress produced during the welding process affect the integrity and reliability of the resultant structure. In this study, S355 low alloy steel was used as test material, and the thermal-mechanical coupling characteristics of multi-layer welding were combined with SYSWELD finite element software to calculate the residual welding stress of T joint. The residual welding stress of multi-layer welding T joint with tangent tube and sheet was measured using X-ray diffraction method. The results showed that the numerical simulation was in good agreement with the experimental findings. With respect to the transverse residual stress, the maximum residual stress appeared near the weld toe. The transverse stress perpendicular to the weld direction represented the tensile stress at the weld center as well as the tensile stress at the tube surface far from the weld. Regarding longitudinal residual stress, the maximum residual stress also appeared near the weld toe, and its value was highest at the center of the weld, but decreased along the direction perpendicular to the weld. These results can serve as useful guide for actual welding design.
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institution Kabale University
issn 1971-8993
language English
publishDate 2020-04-01
publisher Gruppo Italiano Frattura
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series Fracture and Structural Integrity
spelling doaj-art-0b5db86129f8473da8be63c598ee78a72025-02-03T10:40:35ZengGruppo Italiano FratturaFracture and Structural Integrity1971-89932020-04-011452253210.3221/IGF-ESIS.52.0310.3221/IGF-ESIS.52.03Numerical analysis and verification of residual stress in T joint of S355 steelWang XiangmingGuo ErfuT joint is a widely used welding form. The welding deformation and residual stress produced during the welding process affect the integrity and reliability of the resultant structure. In this study, S355 low alloy steel was used as test material, and the thermal-mechanical coupling characteristics of multi-layer welding were combined with SYSWELD finite element software to calculate the residual welding stress of T joint. The residual welding stress of multi-layer welding T joint with tangent tube and sheet was measured using X-ray diffraction method. The results showed that the numerical simulation was in good agreement with the experimental findings. With respect to the transverse residual stress, the maximum residual stress appeared near the weld toe. The transverse stress perpendicular to the weld direction represented the tensile stress at the weld center as well as the tensile stress at the tube surface far from the weld. Regarding longitudinal residual stress, the maximum residual stress also appeared near the weld toe, and its value was highest at the center of the weld, but decreased along the direction perpendicular to the weld. These results can serve as useful guide for actual welding design.https://www.fracturae.com/index.php/fis/article/view/2468/2932t joint; residual stresswelding deformationfinite element method
spellingShingle Wang Xiangming
Guo Erfu
Numerical analysis and verification of residual stress in T joint of S355 steel
Fracture and Structural Integrity
t joint; residual stress
welding deformation
finite element method
title Numerical analysis and verification of residual stress in T joint of S355 steel
title_full Numerical analysis and verification of residual stress in T joint of S355 steel
title_fullStr Numerical analysis and verification of residual stress in T joint of S355 steel
title_full_unstemmed Numerical analysis and verification of residual stress in T joint of S355 steel
title_short Numerical analysis and verification of residual stress in T joint of S355 steel
title_sort numerical analysis and verification of residual stress in t joint of s355 steel
topic t joint; residual stress
welding deformation
finite element method
url https://www.fracturae.com/index.php/fis/article/view/2468/2932
work_keys_str_mv AT wangxiangming numericalanalysisandverificationofresidualstressintjointofs355steel
AT guoerfu numericalanalysisandverificationofresidualstressintjointofs355steel