DESIGN OF BAMBOO STICK POLISHING MACHINE WITH 12 TON/MONTH CAPACITY

Local bamboo stick products are still unable to compete with imported bamboo stick on the market due to the high cost of production. The production of bamboo stick has several stages, including cutting bamboo blades, removing bamboo skin, forming square blades, forming circle profiles, cutting lengt...

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Main Authors: Kurniawan Kurniawan, Heri Setiawan, Dede Sujana, Ilham Fauzan Hardiansyah
Format: Article
Language:English
Published: University of Brawijaya 2024-12-01
Series:Rekayasa Mesin
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Online Access:https://rekayasamesin.ub.ac.id/index.php/rm/article/view/1714
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author Kurniawan Kurniawan
Heri Setiawan
Dede Sujana
Ilham Fauzan Hardiansyah
author_facet Kurniawan Kurniawan
Heri Setiawan
Dede Sujana
Ilham Fauzan Hardiansyah
author_sort Kurniawan Kurniawan
collection DOAJ
description Local bamboo stick products are still unable to compete with imported bamboo stick on the market due to the high cost of production. The production of bamboo stick has several stages, including cutting bamboo blades, removing bamboo skin, forming square blades, forming circle profiles, cutting lengths, smoothing, sharpening, and drying. Currently, the refining process at the Booboo Walini Workshop has an uneven level of uniformity. In the design process of this polishing machine, the VDI 2222 design methodology is used. The way this machine works is that the bamboo stick will be inserted into a cylindrical finned reservoir and then rotated within + 1 hour. The skewers will contact each other and rub against each other which can smooth the surface of the bamboo stick from the fibers. In determining the optimal geometry and number of fins in the reservoir, simulations were carried out using Altair EDEM software with a Discrete Element Method (DEM) approach and considering the optimal number of contacts during the polishing process. This machine is driven by an electric motor with a power of 1.1 kW and an output rotation of 16 rpm. This polishing machine has a production capacity of 461.5 kg daily with a storage dimension of ∅597.3 × 680 mm.
format Article
id doaj-art-0623793e1c6642deac8746baae4f363e
institution Kabale University
issn 2338-1663
2477-6041
language English
publishDate 2024-12-01
publisher University of Brawijaya
record_format Article
series Rekayasa Mesin
spelling doaj-art-0623793e1c6642deac8746baae4f363e2025-01-21T01:57:48ZengUniversity of BrawijayaRekayasa Mesin2338-16632477-60412024-12-011531463147010.21776/jrm.v15i3.17141425DESIGN OF BAMBOO STICK POLISHING MACHINE WITH 12 TON/MONTH CAPACITYKurniawan Kurniawan0Heri Setiawan1Dede Sujana2Ilham Fauzan Hardiansyah3Bandung Polytechnic for ManufacturingPoliteknik Manufaktur BandungPoliteknik Manufaktur BandungPoliteknik Manufaktur BandungLocal bamboo stick products are still unable to compete with imported bamboo stick on the market due to the high cost of production. The production of bamboo stick has several stages, including cutting bamboo blades, removing bamboo skin, forming square blades, forming circle profiles, cutting lengths, smoothing, sharpening, and drying. Currently, the refining process at the Booboo Walini Workshop has an uneven level of uniformity. In the design process of this polishing machine, the VDI 2222 design methodology is used. The way this machine works is that the bamboo stick will be inserted into a cylindrical finned reservoir and then rotated within + 1 hour. The skewers will contact each other and rub against each other which can smooth the surface of the bamboo stick from the fibers. In determining the optimal geometry and number of fins in the reservoir, simulations were carried out using Altair EDEM software with a Discrete Element Method (DEM) approach and considering the optimal number of contacts during the polishing process. This machine is driven by an electric motor with a power of 1.1 kW and an output rotation of 16 rpm. This polishing machine has a production capacity of 461.5 kg daily with a storage dimension of ∅597.3 × 680 mm.https://rekayasamesin.ub.ac.id/index.php/rm/article/view/1714bamboo stick polishing machinediscrete element methodvdi 2222
spellingShingle Kurniawan Kurniawan
Heri Setiawan
Dede Sujana
Ilham Fauzan Hardiansyah
DESIGN OF BAMBOO STICK POLISHING MACHINE WITH 12 TON/MONTH CAPACITY
Rekayasa Mesin
bamboo stick polishing machine
discrete element method
vdi 2222
title DESIGN OF BAMBOO STICK POLISHING MACHINE WITH 12 TON/MONTH CAPACITY
title_full DESIGN OF BAMBOO STICK POLISHING MACHINE WITH 12 TON/MONTH CAPACITY
title_fullStr DESIGN OF BAMBOO STICK POLISHING MACHINE WITH 12 TON/MONTH CAPACITY
title_full_unstemmed DESIGN OF BAMBOO STICK POLISHING MACHINE WITH 12 TON/MONTH CAPACITY
title_short DESIGN OF BAMBOO STICK POLISHING MACHINE WITH 12 TON/MONTH CAPACITY
title_sort design of bamboo stick polishing machine with 12 ton month capacity
topic bamboo stick polishing machine
discrete element method
vdi 2222
url https://rekayasamesin.ub.ac.id/index.php/rm/article/view/1714
work_keys_str_mv AT kurniawankurniawan designofbamboostickpolishingmachinewith12tonmonthcapacity
AT herisetiawan designofbamboostickpolishingmachinewith12tonmonthcapacity
AT dedesujana designofbamboostickpolishingmachinewith12tonmonthcapacity
AT ilhamfauzanhardiansyah designofbamboostickpolishingmachinewith12tonmonthcapacity