Comparison Between Nano- and Micro-Sized Copper Particles as Fillers in NAO Friction Materials

In this study, the comparative role of nano‐ and micro‐sized Cu powder in exploring the influence on the tribo‐performance of friction materials in the form of brake‐pads is discussed. Two friction composites were developed by keeping allthe ingredients constant and varying the size of the selected...

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Main Authors: Sanjeev Sharma, Jayashree Bijwe, Mukesh Kumar
Format: Article
Language:English
Published: Wiley 2013-07-01
Series:Nanomaterials and Nanotechnology
Subjects:
Online Access:http://www.intechopen.com/journals/nanomaterials_and_nanotechnology/comparison-between-nano-and-micro-sized-copper-particles-as-fillers-in-nao-friction-materials
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author Sanjeev Sharma
Jayashree Bijwe
Mukesh Kumar
author_facet Sanjeev Sharma
Jayashree Bijwe
Mukesh Kumar
author_sort Sanjeev Sharma
collection DOAJ
description In this study, the comparative role of nano‐ and micro‐sized Cu powder in exploring the influence on the tribo‐performance of friction materials in the form of brake‐pads is discussed. Two friction composites were developed by keeping allthe ingredients constant and varying the size of the selected filler (copper powder). The developed micro‐composite contained 10 % (wt) Cu (400 ‐ 600 μm) while in the nano‐composite only a part (2 %) of the micro‐powder was replaced by a nano‐powder (50 ‐ 200 nm) since 10 % replacement was not possible because of the agglomeration problem. One more composite without any metallic filler was also developed for the sake of comparison. For tribo‐evaluation, the brake‐dynamometer testing was selected. The performance properties, such as friction, wear and sensitivity of friction towards load, speed and temperature were studied as per industrial practice. It was concluded that the inclusion of nano‐Cu powder (just 2 %) improved the performance properties significantly. Micro‐composite was a moderate performer while composite without Cu powder proved the poorest. The quality of a tribo‐layer transferred to the disc as studied in SEM was confirmed to be one of the reasons for the improved performance of the nano‐composite.
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institution Kabale University
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language English
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publisher Wiley
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series Nanomaterials and Nanotechnology
spelling doaj-art-05e2113bb6cc49e780b330c20bae83082025-02-03T06:47:17ZengWileyNanomaterials and Nanotechnology1847-98042013-07-01312http://dx.doi.org/10.5772/5682245534Comparison Between Nano- and Micro-Sized Copper Particles as Fillers in NAO Friction MaterialsSanjeev SharmaJayashree BijweMukesh KumarIn this study, the comparative role of nano‐ and micro‐sized Cu powder in exploring the influence on the tribo‐performance of friction materials in the form of brake‐pads is discussed. Two friction composites were developed by keeping allthe ingredients constant and varying the size of the selected filler (copper powder). The developed micro‐composite contained 10 % (wt) Cu (400 ‐ 600 μm) while in the nano‐composite only a part (2 %) of the micro‐powder was replaced by a nano‐powder (50 ‐ 200 nm) since 10 % replacement was not possible because of the agglomeration problem. One more composite without any metallic filler was also developed for the sake of comparison. For tribo‐evaluation, the brake‐dynamometer testing was selected. The performance properties, such as friction, wear and sensitivity of friction towards load, speed and temperature were studied as per industrial practice. It was concluded that the inclusion of nano‐Cu powder (just 2 %) improved the performance properties significantly. Micro‐composite was a moderate performer while composite without Cu powder proved the poorest. The quality of a tribo‐layer transferred to the disc as studied in SEM was confirmed to be one of the reasons for the improved performance of the nano‐composite.http://www.intechopen.com/journals/nanomaterials_and_nanotechnology/comparison-between-nano-and-micro-sized-copper-particles-as-fillers-in-nao-friction-materialsNano‐CompositesNano‐Particles of CuNon‐Asbestos Organic Friction MaterialBrake Materials
spellingShingle Sanjeev Sharma
Jayashree Bijwe
Mukesh Kumar
Comparison Between Nano- and Micro-Sized Copper Particles as Fillers in NAO Friction Materials
Nanomaterials and Nanotechnology
Nano‐Composites
Nano‐Particles of Cu
Non‐Asbestos Organic Friction Material
Brake Materials
title Comparison Between Nano- and Micro-Sized Copper Particles as Fillers in NAO Friction Materials
title_full Comparison Between Nano- and Micro-Sized Copper Particles as Fillers in NAO Friction Materials
title_fullStr Comparison Between Nano- and Micro-Sized Copper Particles as Fillers in NAO Friction Materials
title_full_unstemmed Comparison Between Nano- and Micro-Sized Copper Particles as Fillers in NAO Friction Materials
title_short Comparison Between Nano- and Micro-Sized Copper Particles as Fillers in NAO Friction Materials
title_sort comparison between nano and micro sized copper particles as fillers in nao friction materials
topic Nano‐Composites
Nano‐Particles of Cu
Non‐Asbestos Organic Friction Material
Brake Materials
url http://www.intechopen.com/journals/nanomaterials_and_nanotechnology/comparison-between-nano-and-micro-sized-copper-particles-as-fillers-in-nao-friction-materials
work_keys_str_mv AT sanjeevsharma comparisonbetweennanoandmicrosizedcopperparticlesasfillersinnaofrictionmaterials
AT jayashreebijwe comparisonbetweennanoandmicrosizedcopperparticlesasfillersinnaofrictionmaterials
AT mukeshkumar comparisonbetweennanoandmicrosizedcopperparticlesasfillersinnaofrictionmaterials