Optimizing polycrystalline diamond compact bit selection and drilling parameters for deviated wells in the Majnoon Field, Iraq

Abstract Several mechanisms were postulated to reduce drilling problems, improve hole cleaning characteristics, and keep the bit in good condition for the second usage. This study was conducted on Majnoon Field in southeastern Iraq to optimize the bit and drilling parameters. The results indicated t...

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Main Authors: Ahmed N. Al-Dujaili, Maaly S. Asad, Najah Saeed, Nurbol Tileuberdi
Format: Article
Language:English
Published: Nature Portfolio 2025-01-01
Series:Scientific Reports
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Online Access:https://doi.org/10.1038/s41598-025-87484-9
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author Ahmed N. Al-Dujaili
Maaly S. Asad
Najah Saeed
Nurbol Tileuberdi
author_facet Ahmed N. Al-Dujaili
Maaly S. Asad
Najah Saeed
Nurbol Tileuberdi
author_sort Ahmed N. Al-Dujaili
collection DOAJ
description Abstract Several mechanisms were postulated to reduce drilling problems, improve hole cleaning characteristics, and keep the bit in good condition for the second usage. This study was conducted on Majnoon Field in southeastern Iraq to optimize the bit and drilling parameters. The results indicated that the 16” SFD75D bit proved the preferred bit for both vertical and deviated wells due to its directional capabilities. MMD and MME were the best bit types for 12.25” and 8.5” sections and proved more successful than the FX and EQ types. The maximum weight on bit (WOB), Round per Minute (RPM), mud weight, and flow rate must be 25.45–73 klbs, 50-179.22, 10.5–10.8 ppg, and 662–940 gpm respectively, according to the drilling section. The wells with the J-shape showed a better penetration rate (increased 50–100%) and steadier torque than those with the S-shape for all drilling sections, with some deviations in the Shiranish, Sadi, and Tanuma Formations. The wells in the south have a sliding percentage of drilling hours more than in the north of the Field, and the inclination of the wells in the south was generally more stable and had lower hydraulics requirements than in the north of the Field.
format Article
id doaj-art-052eb8a96ef34f26a279537e9000a9b5
institution Kabale University
issn 2045-2322
language English
publishDate 2025-01-01
publisher Nature Portfolio
record_format Article
series Scientific Reports
spelling doaj-art-052eb8a96ef34f26a279537e9000a9b52025-01-26T12:27:30ZengNature PortfolioScientific Reports2045-23222025-01-0115112210.1038/s41598-025-87484-9Optimizing polycrystalline diamond compact bit selection and drilling parameters for deviated wells in the Majnoon Field, IraqAhmed N. Al-Dujaili0Maaly S. Asad1Najah Saeed2Nurbol Tileuberdi3Petroleum Engineering Department, Amirkabir University of TechnologyCollege of Engineering/ Petroleum Engineering Department, Kerbala UniversityCollege of Oil and Gas Engineering, Basrah University for Oil and GasLaboratory of Engineering Profile, Satbayev UniversityAbstract Several mechanisms were postulated to reduce drilling problems, improve hole cleaning characteristics, and keep the bit in good condition for the second usage. This study was conducted on Majnoon Field in southeastern Iraq to optimize the bit and drilling parameters. The results indicated that the 16” SFD75D bit proved the preferred bit for both vertical and deviated wells due to its directional capabilities. MMD and MME were the best bit types for 12.25” and 8.5” sections and proved more successful than the FX and EQ types. The maximum weight on bit (WOB), Round per Minute (RPM), mud weight, and flow rate must be 25.45–73 klbs, 50-179.22, 10.5–10.8 ppg, and 662–940 gpm respectively, according to the drilling section. The wells with the J-shape showed a better penetration rate (increased 50–100%) and steadier torque than those with the S-shape for all drilling sections, with some deviations in the Shiranish, Sadi, and Tanuma Formations. The wells in the south have a sliding percentage of drilling hours more than in the north of the Field, and the inclination of the wells in the south was generally more stable and had lower hydraulics requirements than in the north of the Field.https://doi.org/10.1038/s41598-025-87484-9Majnoon FieldDeviated wellsPDC bit optimizationDrilling parametersHydraulic sensitivity
spellingShingle Ahmed N. Al-Dujaili
Maaly S. Asad
Najah Saeed
Nurbol Tileuberdi
Optimizing polycrystalline diamond compact bit selection and drilling parameters for deviated wells in the Majnoon Field, Iraq
Scientific Reports
Majnoon Field
Deviated wells
PDC bit optimization
Drilling parameters
Hydraulic sensitivity
title Optimizing polycrystalline diamond compact bit selection and drilling parameters for deviated wells in the Majnoon Field, Iraq
title_full Optimizing polycrystalline diamond compact bit selection and drilling parameters for deviated wells in the Majnoon Field, Iraq
title_fullStr Optimizing polycrystalline diamond compact bit selection and drilling parameters for deviated wells in the Majnoon Field, Iraq
title_full_unstemmed Optimizing polycrystalline diamond compact bit selection and drilling parameters for deviated wells in the Majnoon Field, Iraq
title_short Optimizing polycrystalline diamond compact bit selection and drilling parameters for deviated wells in the Majnoon Field, Iraq
title_sort optimizing polycrystalline diamond compact bit selection and drilling parameters for deviated wells in the majnoon field iraq
topic Majnoon Field
Deviated wells
PDC bit optimization
Drilling parameters
Hydraulic sensitivity
url https://doi.org/10.1038/s41598-025-87484-9
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AT maalysasad optimizingpolycrystallinediamondcompactbitselectionanddrillingparametersfordeviatedwellsinthemajnoonfieldiraq
AT najahsaeed optimizingpolycrystallinediamondcompactbitselectionanddrillingparametersfordeviatedwellsinthemajnoonfieldiraq
AT nurboltileuberdi optimizingpolycrystallinediamondcompactbitselectionanddrillingparametersfordeviatedwellsinthemajnoonfieldiraq