Compound ultrasonic vibration systems with a complex disk tool: Local resonance characteristics, FEM-based modal analysis, and design method
Good machining performance and high surface quality can be achieved in engineering compound materials when subjected to ultrasonic vibration machining systems. This study established an ultrasonic vibration system with a complex disk tool. The finite element simulation model of the complex disk tool...
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| Main Authors: | , , , |
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| Format: | Article |
| Language: | English |
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SAGE Publishing
2025-01-01
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| Series: | Advances in Mechanical Engineering |
| Online Access: | https://doi.org/10.1177/16878132251314323 |
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| _version_ | 1832591206991790080 |
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| author | Cunying Zhang Wenbo Bie Yu Liu Fan Chen |
| author_facet | Cunying Zhang Wenbo Bie Yu Liu Fan Chen |
| author_sort | Cunying Zhang |
| collection | DOAJ |
| description | Good machining performance and high surface quality can be achieved in engineering compound materials when subjected to ultrasonic vibration machining systems. This study established an ultrasonic vibration system with a complex disk tool. The finite element simulation model of the complex disk tool was created using ANSYS software. Modal analysis was utilized to obtain the disk’s resonance frequency and other parameters. Based on the local resonance characteristics of the system and the simulation results, the horn, transducers, and other components were designed. The node position of the compound ultrasound system can be accurately determined, leading to the acquisition of a cutting disc with a disc-shaped cutting edge that exhibits equal center distance and amplitude longitudinal vibration in the ultrasonic vibration system. This vibration system conforms to the local resonance theory of slender rods. A theoretical method for calculating the nodes of the ultrasonic vibration system with a discoid non-resonant frequency was developed. A slight deviation between the measured resonance frequency of the system and the theoretical results was observed. Thus, a reliable design method for ultrasonic vibration cutting systems with complex disk tools has been provided. |
| format | Article |
| id | doaj-art-03c465e1e40b439cb3a5ffe11899a4c9 |
| institution | Kabale University |
| issn | 1687-8140 |
| language | English |
| publishDate | 2025-01-01 |
| publisher | SAGE Publishing |
| record_format | Article |
| series | Advances in Mechanical Engineering |
| spelling | doaj-art-03c465e1e40b439cb3a5ffe11899a4c92025-01-22T15:03:53ZengSAGE PublishingAdvances in Mechanical Engineering1687-81402025-01-011710.1177/16878132251314323Compound ultrasonic vibration systems with a complex disk tool: Local resonance characteristics, FEM-based modal analysis, and design methodCunying Zhang0Wenbo Bie1Yu Liu2Fan Chen3School of Energy and Intelligence Engineering, Henan University of Animal Husbandry and Economy, Zhengzhou, Henan, ChinaSchool of Mechanical and Power Engineering, Henan Polytechnic University, Jiaozuo, ChinaSchool of Energy and Intelligence Engineering, Henan University of Animal Husbandry and Economy, Zhengzhou, Henan, ChinaHenan Province Engineering Research Center of Ultrasonic Technology Application, Pingdingshan University, Pingdingshan, ChinaGood machining performance and high surface quality can be achieved in engineering compound materials when subjected to ultrasonic vibration machining systems. This study established an ultrasonic vibration system with a complex disk tool. The finite element simulation model of the complex disk tool was created using ANSYS software. Modal analysis was utilized to obtain the disk’s resonance frequency and other parameters. Based on the local resonance characteristics of the system and the simulation results, the horn, transducers, and other components were designed. The node position of the compound ultrasound system can be accurately determined, leading to the acquisition of a cutting disc with a disc-shaped cutting edge that exhibits equal center distance and amplitude longitudinal vibration in the ultrasonic vibration system. This vibration system conforms to the local resonance theory of slender rods. A theoretical method for calculating the nodes of the ultrasonic vibration system with a discoid non-resonant frequency was developed. A slight deviation between the measured resonance frequency of the system and the theoretical results was observed. Thus, a reliable design method for ultrasonic vibration cutting systems with complex disk tools has been provided.https://doi.org/10.1177/16878132251314323 |
| spellingShingle | Cunying Zhang Wenbo Bie Yu Liu Fan Chen Compound ultrasonic vibration systems with a complex disk tool: Local resonance characteristics, FEM-based modal analysis, and design method Advances in Mechanical Engineering |
| title | Compound ultrasonic vibration systems with a complex disk tool: Local resonance characteristics, FEM-based modal analysis, and design method |
| title_full | Compound ultrasonic vibration systems with a complex disk tool: Local resonance characteristics, FEM-based modal analysis, and design method |
| title_fullStr | Compound ultrasonic vibration systems with a complex disk tool: Local resonance characteristics, FEM-based modal analysis, and design method |
| title_full_unstemmed | Compound ultrasonic vibration systems with a complex disk tool: Local resonance characteristics, FEM-based modal analysis, and design method |
| title_short | Compound ultrasonic vibration systems with a complex disk tool: Local resonance characteristics, FEM-based modal analysis, and design method |
| title_sort | compound ultrasonic vibration systems with a complex disk tool local resonance characteristics fem based modal analysis and design method |
| url | https://doi.org/10.1177/16878132251314323 |
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